某大型风电整机设备制造企业质量管理提升研究

发布时间：2018-02-02 15:04

本文关键词： 风电整机制造质量管理质量保证质量控制质量监督　出处：《华北电力大学》2014年硕士论文　论文类型：学位论文

【摘要】：自2006年以来,随着《中华人民共和国可再生能源法》的实施,风力发电在我国取得了飞快发展。作为上游零部件企业和下游风电场运营企业的中间环节,风电整机设备制造企业已在风电产业链中占据重要地位。然而在快速发展的背后,质量问题日益凸显,甚至出现了风机倒塔、着火、大部件批量报废等严重质量问题。如何提高风机整机设备制造企业的质量管理能力,是非常值得研究的重要课题。本文在查阅国内外相关文献的基础上,深入研究了质量管理理论和方法,结合某母子型大型风电整机制造企业的质量管理实际情况,把“以最高管理者的视角并注重顶层设计”为分析问题和解决问题的基本原则。研究表明,造成风机产品质量问题的最主要原因是质量管理工作模式的设计存在缺陷,为此提出了制定企业间接口管理程序、健全三大质量管理职能和加大项目质量管理力度的提升方案。通过对风机存在的质量问题分析发现,关键的少数部件形成了风机故障的主因,针对这些问题,提出了对物项和服务进行质保分级理念,并对设计开发、供应链管理、装配制造、安装调试及运行维护四大增值过程,采用过程持续改进的PDCA (策划-实施-检查-处置)方法进行分析并制定相应的提升方案。通过对IS09001：2008质量管理体系标准和风机产品特殊要求进行比对研究,提出了企业应在IS09001：2008标准的基础上补充要求并作为企业标准的方案。此外利用波特五力模型对实施质量管理提升的必要性进行了分析,提出了应该实施质量领先的战略以及在战略实施过程采用项目管理方法进行有效管理。本文将质量管理、项目管理、战略管理进行了有效结合,强调了质量保证、质量控制和质量监督在项目中的重要作用,对风电产业链相关企业尤其是大型风电整机制造企业的质量管理提升工作,具有普遍借鉴意义。
[Abstract]:Since 2006, with the implementation of the Renewable Energy Law of the people's Republic of China, wind power generation in China has achieved rapid development. As an intermediate link between upstream component enterprises and downstream wind farm operators. Wind power equipment manufacturing enterprises have occupied an important position in the wind power industry chain. However, behind the rapid development of wind power, the quality problems have become increasingly prominent, even emerged fan tower, fire. How to improve the quality management ability of fan equipment manufacturing enterprises is an important subject worth studying. On the basis of consulting relevant literature at home and abroad, this paper deeply studied the theory and method of quality management, combined with the actual situation of quality management in a certain mother and son large-scale wind power plant manufacturing enterprise. "from the top management perspective and focus on top-level design" as the basic principles of problem analysis and problem-solving. Research shows. The main cause of the fan product quality problem is the defects in the design of the work mode of quality management. Therefore, an interface management program between enterprises is proposed. Improve the three major quality management functions and enhance the project quality management. Through the analysis of the fan quality problems, it is found that the key few components formed the main cause of fan failure, aiming at these problems. The concept of quality assurance and grading for items and services is put forward, and four value-added processes, including design and development, supply chain management, assembly and manufacture, installation, commissioning and operation and maintenance, are proposed. PDCA (Planning-implementation-Inspection-disposal) with continuous process improvement. Methods the method was analyzed and the corresponding promotion scheme was worked out. The quality management system standards of IS09001:2008 and the special requirements of fan products were compared and studied. This paper puts forward that the enterprise should supplement the requirement on the basis of IS09001:2008 standard and act as the scheme of enterprise standard. In addition, the necessity of implementing quality management promotion is analyzed by using Porter's five-force model. The strategy of quality leading should be implemented and the effective management of project management should be adopted in the process of strategy implementation. In this paper, quality management, project management and strategic management are effectively combined, emphasizing the important role of quality assurance, quality control and quality supervision in the project. It is of general significance to improve the quality management of wind power industry chain related enterprises, especially large wind turbine manufacturing enterprises.
【学位授予单位】：华北电力大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：F273.2;F426.61

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