XKJ-480型精炼机用活齿减速机的试验研究

发布时间：2018-12-13 10:10

【摘要】：活齿少齿差行星传动齿轮是传递两同轴间回转运动的机械传动形式之一,与以往的旧式减速器平行轴输入输出的模式相比具有出色的应用性能,目前在工业等各个领域的应用也在不断的扩展。本文对XKJ-480型精炼机进行了用活齿减速机代替的工作,大大提高了橡胶机械传动机构的效率,大大减小了机身占地面积。这对该领域的发展具有深刻的意义。本文的应用创新在于依据活齿减速机设计理论,设计制作出活齿减速机样机并替换原有的减速机,既提高了传动效率,又节省了制造空间,还能使其为以后进一步改造提供事实依据和基础。主要完成的任务：阐述了活齿传动的理论基础；根据前人的设计数据,对活齿减速机的模型进行三维构建及过程完成运动仿真；制作出装配图纸和各零件图并进行传动部件的工艺分析；虚拟样机的动力学分析；后期试验数据的分析和处理并进行试验方案的理论优化设计。本文的重要结论：运动仿真成功并通过设计数据转成的设计图纸和工艺编制为活齿减速机机械加工的可行性奠定了基础；通过动力学仿真可以看出,XKJ-480型精炼机用活齿减速机时的效率大大提高,这为活齿传动方式在工业上的应用和发展奠定了强大的事实依据。最后的试验方案的理论优化也为提高精炼机的炼胶效率作出了重要的贡献。
[Abstract]:The movable gear with less tooth difference is one of the mechanical transmission forms that transfer the motion of rotation between two coaxles. It has excellent application performance compared with the previous parallel shaft input and output mode of the old reducer. At present in industry and other fields of application is also expanding. In this paper, the XKJ-480 refining machine is replaced by a movable gear reducer, which greatly improves the efficiency of the rubber mechanical transmission mechanism and greatly reduces the area occupied by the fuselage. This has profound significance to the development of this field. The application innovation of this paper is based on the design theory of the movable gear reducer, the prototype of the movable gear reducer is designed and made and the original reducer is replaced, which not only improves the transmission efficiency, but also saves the manufacturing space. It can also provide a factual basis and basis for further transformation. The main tasks are as follows: the theoretical basis of the movable tooth drive is expounded, the model of the movable tooth reducer is constructed and the motion simulation is completed according to the design data of the predecessors. The assembly drawings and parts drawings are made and the process analysis of transmission parts is carried out; the dynamics analysis of virtual prototyping; the analysis and processing of the later test data and the theoretical optimization design of the test scheme are carried out. The important conclusions of this paper are as follows: the success of motion simulation and the establishment of the design drawings and process of the design data have laid the foundation for the feasibility of the machining of the movable gear reducer; Through dynamic simulation, it can be seen that the efficiency of the movable gear reducer used in XKJ-480 refining machine is greatly improved, which lays a strong factual basis for the application and development of the movable tooth transmission mode in industry. The theoretical optimization of the final test scheme has also made an important contribution to improving the refining efficiency of the refining machine.
【学位授予单位】：大连交通大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：TH132.46

【参考文献】