面向模具行业的机器人制造单元系统设计与实现
发布时间：2018-12-17 06:23
【摘要】：模具工业是现代制造业的基础产业,在国民经济中占有举足轻重的地位,是“现代工业之母”。随着信息社会的快速发展,模具行业的竞争也越来越激烈,怎么样才能提高模具企业的市场竞争力是企业所面临的问题和挑战。根据模具工业的特点,改进模具企业的生产方式是解决模具企业面临市场竞争问题的一个必要方向。以机器人制造单元为代表的先进柔性制造技术,在模具企业应用,可以有效控制模具的生产成本,提高模具的生产效率,满足模具企业的小批量多样化的生产需求,开展模具机器人制造单元系统的研究对提高模具企业的市场竞争力具有重要意义。 在本文中,针对模具机器人制造单元系统进行了深入的研究,主要工作包括以下几方面： (1)根据模具企业的生产流程和生产方式,总结了模具企业的生产特点及其存在问题,结合机器人制造单元技术的发展概况和国内外研究现状,用机器人制造单元来组织模具企业智能化生产。在此基础上,从系统建模、运行控制和通信网络服务等三个方面,构建了面向模具行业的机器人制造单元系统体系结构。 (2)通过对模具机器人制造单元系统的业务过程、总体功能需求和功能描述等进行了需求建模,建立了机器人制造单元系统的静态模型和动态行为模型。 (3)通过对制造单元系统控制结构的发展过程分析,结合模具企业对机器人制造单元系统运行控制结构的要求,构建了面向模具行业的机器人制造单元系统的运行控制结构。接着,分析了系统主要的运行控制功能,建立了模具机器人制造单元系统的运行控制模型。 (4)通过分析系统的通信过程和主要设备间的通信,构建了面向模具行业的机器人制造单元系统的总体网络通信方案,并通过OPNET网络仿真工具进行了建模仿真。 最后,基于以上研究成果的分析,进行了系统的设计和原型的开发实现,并通过在模具企业某机器人制造单元上的应用实例,验证了该单元设计的有效性和可行性,对实现企业信息化、智能化制造和提高模具企业的市场竞争力具有重要意义。
[Abstract]:Mould industry is the basic industry of modern manufacturing industry, occupies a pivotal position in the national economy, and is the "mother of modern industry". With the rapid development of information society, the competition of mould industry is becoming more and more fierce. How to improve the market competitiveness of mould enterprises is the problem and challenge faced by enterprises. According to the characteristics of die and mould industry, it is necessary to improve the mode of production of die and mould enterprises to solve the problem of market competition. The advanced flexible manufacturing technology, represented by the robot manufacturing unit, can effectively control the production cost of the mould, improve the production efficiency of the mould, and meet the diversified production requirements of the mould enterprise in small quantities. It is of great significance to develop the research of mould robot manufacturing unit system to improve the market competitiveness of die and mould enterprises. In this paper, a deep research on the mold robot manufacturing unit system is carried out. The main work includes the following aspects: (1) according to the production process and production mode of the mould enterprise, This paper summarizes the production characteristics and existing problems of die and mould enterprises, combined with the general situation of the development of robot manufacturing unit technology and the present research situation at home and abroad, the intelligent production of die and mould enterprises is organized by robot manufacturing unit. On this basis, the architecture of robot manufacturing unit system for mould industry is constructed from three aspects: system modeling, operation control and communication network service. (2) by modeling the business process, general function requirement and function description of the mold robot manufacturing unit system, the static model and the dynamic behavior model of the robot manufacturing unit system are established. (3) based on the analysis of the development process of the control structure of the manufacturing unit system and the requirements of the mould enterprise for the running control structure of the robot manufacturing unit system, the running control structure of the robot manufacturing unit system for the mould industry is constructed. Then, the main operation control functions of the system are analyzed, and the operation control model of the mold robot manufacturing unit system is established. (4) by analyzing the communication process of the system and the communication between the main equipments, the overall network communication scheme of the robot manufacturing unit system for the mould industry is constructed, and the modeling and simulation are carried out through the OPNET network simulation tool. Finally, based on the analysis of the above research results, the system design and prototype development are carried out, and the effectiveness and feasibility of the unit design are verified by an application example on a robot manufacturing unit in a mould enterprise. It is of great significance to realize enterprise informatization, intelligentize manufacturing and improve the market competitiveness of mould enterprises.
【学位授予单位】：广东工业大学
【学位级别】：硕士
【学位授予年份】：2012
【分类号】：TH164
本文编号：2383802
[Abstract]:Mould industry is the basic industry of modern manufacturing industry, occupies a pivotal position in the national economy, and is the "mother of modern industry". With the rapid development of information society, the competition of mould industry is becoming more and more fierce. How to improve the market competitiveness of mould enterprises is the problem and challenge faced by enterprises. According to the characteristics of die and mould industry, it is necessary to improve the mode of production of die and mould enterprises to solve the problem of market competition. The advanced flexible manufacturing technology, represented by the robot manufacturing unit, can effectively control the production cost of the mould, improve the production efficiency of the mould, and meet the diversified production requirements of the mould enterprise in small quantities. It is of great significance to develop the research of mould robot manufacturing unit system to improve the market competitiveness of die and mould enterprises. In this paper, a deep research on the mold robot manufacturing unit system is carried out. The main work includes the following aspects: (1) according to the production process and production mode of the mould enterprise, This paper summarizes the production characteristics and existing problems of die and mould enterprises, combined with the general situation of the development of robot manufacturing unit technology and the present research situation at home and abroad, the intelligent production of die and mould enterprises is organized by robot manufacturing unit. On this basis, the architecture of robot manufacturing unit system for mould industry is constructed from three aspects: system modeling, operation control and communication network service. (2) by modeling the business process, general function requirement and function description of the mold robot manufacturing unit system, the static model and the dynamic behavior model of the robot manufacturing unit system are established. (3) based on the analysis of the development process of the control structure of the manufacturing unit system and the requirements of the mould enterprise for the running control structure of the robot manufacturing unit system, the running control structure of the robot manufacturing unit system for the mould industry is constructed. Then, the main operation control functions of the system are analyzed, and the operation control model of the mold robot manufacturing unit system is established. (4) by analyzing the communication process of the system and the communication between the main equipments, the overall network communication scheme of the robot manufacturing unit system for the mould industry is constructed, and the modeling and simulation are carried out through the OPNET network simulation tool. Finally, based on the analysis of the above research results, the system design and prototype development are carried out, and the effectiveness and feasibility of the unit design are verified by an application example on a robot manufacturing unit in a mould enterprise. It is of great significance to realize enterprise informatization, intelligentize manufacturing and improve the market competitiveness of mould enterprises.
【学位授予单位】：广东工业大学
【学位级别】：硕士
【学位授予年份】：2012
【分类号】：TH164
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