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Evaluating and Optimizing the Effectiveness of Mining Equipm

发布时间:2021-03-03 20:06
  负载装卸(The Load Haul Dump,LHD)设备及其操作环境是采矿业中比较复杂的问题。采矿生产率取决于LHD的操作和采矿环境,包括破碎度,砾石尺寸,导航技术等。确保采矿设备的有效性是采矿业面临的一项巨大挑战,它影响着矿业公司在全球采矿业的竞争优势。传统的导航技术需要大量的基础设施来适应自动操作。从全自动车队开始,自动化的范围逐渐扩大,包括更灵活的解决方案,如以安全为主要目标的半自动LHD机器等。因此,对于采矿业来说,利用其集约化设备进行适当的测量是非常重要的。为了使自动化的好处最大化,必须解决以下几个问题。一是改进维护策略,特别是预防性维护,因为这对于避免意外故障造成的时间损失至关重要。另一个问题是采矿环境的复杂性,外部干扰,如超大巨石、道路维护等,这可能会使整个自动化的投入受到挑战。本文旨在开发一种使用R-studio软件的算法,该算法将科学地用于确定和评估采矿设备的生命周期,并确定和分析整体设备有效性(the Overall Equipment Effectiveness,OEE)以评价采矿设备,并确保优化过程的有效性。研究方法包括文献综述、非结构化访谈以及数据收集等方... 

【文章来源】:中国地质大学(北京)北京市 211工程院校 教育部直属院校

【文章页数】:123 页

【学位级别】:硕士

【文章目录】:
ABSTRACT
摘要
CHAPTER ONE INTRODUCTION
    1.0 Research Background
    1.1 Scope and Limitations
    1.2 Underground Mobile Equipment
        1.2.1 Drill Rigs
        1.2.2 Articulated Dump Trucks
        1.2.3 Front End Loaders
    1.3 Objectives
        Sub-Objectives;
        1.3.1 Drill Rigs
        1.3.2 Dump Trucks
        1.3.3 Loaders
    1.4 Problem Statement
    1.5 Project Importance
    1.6 Research methods and Design Operation
CHAPTER TWO LITERATURE REVIEW
    2.1 Introduction
    2.2 Background of Equipment Optimization at Chibuluma South Mine
    2.3 Importance and Significance of Research
    2.4 Stages of Equipment Life
        2.4.1 Physical Life
        2.4.2 Profit Life
        2.4.3 Economic Life
    2.5 Life-cycle Cost Analysis
        2.5.1 Equipment Ownership Costs
        2.5.2 Equipment Operating Costs
    2.6 Equipment Replacement Procedures
    2.7 Equipment Replacement Analysis
        2.7.1 Theoretical Equipment Replacement Methods
        2.7.2 Intuitive Equipment Replacement Method
        2.7.3 Minimum Cost Equipment Replacement Method
        2.7.4 Maximum Profit Equipment Replacement Method
        2.7.5 Payback Period Equipment Replacement Method
        2.7.6 Mathematical Modeling Equipment Replacement Method
    2.8 Maintenance of Underground Mining Equipment
CHAPTER THREE METHODOLOGY
    3.0 Introduction
    3.1 Overall Equipment Effectiveness
        3.1.1 Availability of Equipment
        3.1.2 Utilization of Equipment
        3.1.3 Production Efficiency
        3.1.4 Collection and Integration of Data
    3.2 Data Usage
        Introduction
        3.2.1 Primary Data
        3.2.2 Secondary Data and Analysis
    3.3 Development of the Program
CHAPTER FOUR PROJECT DESCRIPTION AND GEOLOGY OF CHIBULUMA SOUTH MINE
    4.1 Introduction
    4.2 The Mine Stratigraphy
    4.3 Lithology
        4.3.1 Basement Complex
    4.4 Katanga Super Group
        4.4.1 Lower Roan
        4.4.2 Upper Roan
    4.5 Metamorphism
    4.6 Structure and Tectonics
    4.7 Dewatering
    4.8 Mine Location
    4.9 Mining History
    4.10 Primary Access
    4.11 Chibuluma South Project Description
CHAPTER FIVE DATA ANALYSIS
    5.1 Process Cycle Times
        5.1.1 Drill Rigs
        5.1.2 Loaders
        5.1.3 Dump Trucks
    5.2 Availability and Operation Times
        5.2.1 Drill Rigs
        5.2.2 Loaders
        5.2.3 Dump Trucks
    5.3 Utilization of Equipment
        5.3.1 Drill Rigs
        5.3.2 Loaders
        5.3.3 Dump Trucks
    5.4 Process Cycle Times
        5.4.1 Drill Rigs
        5.4.2 Loaders
        5.4.3 Dump Trucks
CHAPTER SIX RESULTS
    6.1 Distance from Surface to Underground Worksites and Dump Truck Speeds
    6.2 Production Costs Analysis
    6.3 Performance and Production Efficiency
        6.3.1 Drill Rigs
        6.3.2 Loaders
        6.3.3 Dump Trucks
    6.4 Overall Equipment Effectiveness
        6.4.1 Mean and Standard Deviation
        6.4.2 Boxplots of OEE of Rigs,Loaders and Dump Trucks
    6.5 Optimization of Equipment
CHAPTER SEVEN DISCUSSION AND RECOMMENDATIONS
    7.1 Discussion
    7.2 Recommendations
    Conclusion
DEDICATION
ACKNOWLEDGEMENTS
REFERENCES
APPENDICES



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