炼化企业机械完整性管理平台设计

发布时间：2018-06-01 02:46

本文选题：炼化企业 + 机械完整性　；参考：《中国石油大学(华东)》2015年硕士论文

【摘要】：20世纪70年代和80年代英国Flixborough泄漏爆炸事故和印度博帕尔的毒气泄漏事故推动了以欧美为首的安全相关协会的成立和安全管理体系的研究。在1985年美国颁布了美国职业安全卫生总署(简称OSHA)管理标准,1996年欧洲修订了《Seveso II指令》。随后我国也开始逐步引入过程安全管理,并出台了AQ/T3034-2010《化工企业工艺安全管理实施导则》。炼化企业属于典型的连续型大规模生产类企业,其设备管理对于企业的安全稳定运行至关重要。如何有效设计、运行并完善过程安全安全体系中的机械完整性要素是保证设备运行的关键。本文提出将机械完整性管理技术应用于炼化企业并将缺陷管理和人员培训与考核融入到机械完整性管理体系中。论文在基于风险及事故经验的基础上,建立设备设施基础数据信息管理系统;从特种设备定期检验、设备设施预防性维护标准、预防性维护计划与执行检查、缺陷处置管理、设备设施变更、人员培训与考核安排、供应商信息等方面构建内部管理机制;最后根据设备设施所处环境及附件重要度、运行介质、运行周期、人的操作情况、检测情况和现状及存在问题等方面建立风险管理体系。根据构建的体系建立包括基础数据库、特种设备定期检验、预防性维护、缺陷管理、变更管理、人员培训与考核、供应商管理、风险管理八个部分内容的机械完整性管理平台。平台在B/S与C/S相结合的模式下,采用VS2010可视化界面开发软件,运用C语言编程,实现各子系统相互关联,形成一个封闭的、动态循环的机械完整性管理系统,将设备运行风险控制在可以接受的范围之内,实现设备全生命周期的安全可靠运行。通过构建平台将机械完整性管理理念融合入炼化企业的安全管理中,实现了将传统纸质文档管理转变成网络共享平台管理,实现了实时追踪设备的运行、维护、保养及变更等各个状态,实现了将设备风险等级进行客观的评价,制定出风险评估预案,完成炼化企业设备管理科技化、规范化、现代化和可行化。
[Abstract]:The accidents of Flixborough leakage and explosion in Britain and Bhopal gas leakage in India in the 1970s and 1980s promoted the establishment of safety related associations and the study of safety management system headed by Europe and the United States. In 1985, the United States promulgated the Occupational Safety and Health Administration (OSHA) management standards. In 1996, Europe revised the Seveso II Directive. Subsequently, China began to introduce process safety management step by step, and issued AQ/T3034-2010 guidelines for process Safety Management in Chemical Enterprises. Refinery and chemical enterprise is a typical continuous large-scale production enterprise, and its equipment management is very important for the safe and stable operation of the enterprise. How to effectively design, run and perfect the mechanical integrity elements in the process safety system is the key to ensure the operation of the equipment. In this paper, the mechanical integrity management technology is applied to the refining and chemical enterprises, and the defect management, personnel training and examination are integrated into the mechanical integrity management system. Based on the risk and accident experience, the paper establishes the basic data information management system of equipment and facilities, including periodic inspection of special equipment, preventive maintenance standard of equipment and facilities, preventive maintenance plan and execution inspection, defect management, etc. Equipment and facilities change, personnel training and assessment arrangements, supplier information and other aspects of the construction of internal management mechanisms; finally, according to the equipment and facilities in the environment and the importance of accessories, running media, operation cycle, human operation, Establish the risk management system in the aspects of detection, current situation and existing problems. According to the established system, a mechanical integrity management platform including basic database, regular inspection of special equipment, preventive maintenance, defect management, change management, personnel training and assessment, supplier management and risk management is established. In the mode of combining B / S and C / S, the platform uses VS2010 visual interface to develop software and C language programming to realize the interrelation of subsystems, forming a closed, dynamic cycle mechanical integrity management system. The equipment running risk is controlled within the acceptable range to realize the safe and reliable operation of the whole life cycle of the equipment. By constructing a platform to integrate the concept of mechanical integrity management into the safety management of refinery and chemical enterprises, the traditional paper document management is transformed into network shared platform management, and the operation and maintenance of real-time tracking equipment are realized. In order to realize the objective evaluation of the equipment risk grade and make out the risk assessment plan, the equipment management of refinery and chemical enterprise is scientific and technological, standardized, modernized and feasible.
【学位授予单位】：中国石油大学(华东)
【学位级别】：硕士
【学位授予年份】：2015
【分类号】：TE687

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