电饭煲内胆生产线升级换代及上下料机器人本体设计

发布时间：2018-07-03 06:21

本文选题：电饭煲内胆 + 自动化升级换代　；参考：《广东海洋大学》2017年硕士论文

【摘要】：随着工业自动化技术和计算机技术的高速发展,工业机器人自动上下料方式正逐步取代传统的人工上下料方式,很多企业通过对原有生产线的升级改造,提高了企业生产效率,甚至部分企业已经完成了车间无人化生产。但素有"电饭煲生产基地”的广东省湛江市,绝大部分中小家电企业仍然采用传统的劳动密集型生产方式,考虑到电饭煲人工上下料模式在生产过程中生产环境恶劣,工作内容简单重复,关键生产工艺危险等因素,为了有效解决以上情况,就急需对人工上下料方式进行自动化升级改造,从根本上解决企业面临的生产产品次品率高、效率低、人工总成本高等问题。本文依据湛江五星电器有限公司传统的人工上下料生产线为研究对象,对原有生产线进行升级换代,解决企业生产的现实问题。本课题需要解决问题如下:(1)根据企业实际情况和人工上下料生产过程中存在的问题,同时对原有冲压设备充分利用、设备结构优化改造、减少企业自动化投入成本、提高生产效率等多方面考虑,最终提出符合企业电饭煲内胆实际生产需要的自动化升级换代改造方案。(2)企业原有的冲压设备不能满足自动化生产线升级换代的要求,需要对部分冲压设备进行重新设计、优化及生产工序重组,本课题针对企业电饭煲内胆生产过程中的压边与卷边两道工序进行重新组合并对两台生产设备进行设计改造,利用Solid Works三维软件建立立式整形机虚拟样机。(3)依据企业实际需要和工作情况确定机器人的机械参数,利用Solid Works软件对生产线切弯工序基于模块化思想的机器人本体机构和末端执行器进行选型设计校核,并通过ANSYS分析软件对结构关键零部件进行强度分析,最后针对末端执行器抓取方式,设计一套吸盘气动系统。(4)根据三维软件建立的立式整形机与上下料工业机器人虚拟样机进行实际加工生产,依据自动化生产线改造方案,最终完成企业电饭煲内胆生产线升级换代。
[Abstract]:With the rapid development of industrial automation technology and computer technology, the automatic feeding and feeding mode of industrial robots is gradually replacing the traditional way of artificial feeding and unloading. Many enterprises have improved the production efficiency by upgrading the original production line, even some enterprises have completed the unmanned production in the workshop. But it has been known as "rice cooker". The production base of Zhanjiang, Guangdong Province, the vast majority of small and medium-sized household electrical appliances enterprises still adopt traditional labor intensive production methods. Considering the bad production environment in the production process, the work content is simple and repeated, and the key production technology is dangerous. In order to effectively solve the above situation, it is urgently needed for the people. The automatic upgrading and upgrading of the way of working and laying off, fundamentally solving the problem of high secondary rate, low efficiency and high total cost of labor. This paper is based on the traditional artificial feeding line of Zhanjiang Five Star Electric Appliance Co., Ltd. to upgrade the original production line and solve the reality of enterprise production. The problems that need to be solved are as follows: (1) according to the actual situation of the enterprise and the existing problems in the production process of artificial feeding and unloading, at the same time, the existing stamping equipment is fully utilized, the equipment structure is optimized, the cost of the enterprise automation input is reduced and the production efficiency is improved. Finally, it is put forward in accordance with the actual situation of the internal gallbladder of the enterprise electric rice cooker. (2) the original stamping equipment of the enterprise can not meet the requirements of the upgrading and replacement of the automatic production line. It is necessary to redesign the parts of the stamping equipment, optimize and reorganize the production process. This topic reacts on the two process of pressing and winding in the process of the enterprise's electric rice cooker. Two production equipment are designed and reconstructed, and the virtual prototype of vertical shaping machine is established by using Solid Works 3D software. (3) according to the actual needs and work conditions of the enterprise, the mechanical parameters of the robot are determined, and the robot body and terminal actuator based on modularization idea of the production line cutting process are entered by Solid Works software. The design of line selection is checked, and the strength of the key parts of the structure is analyzed by ANSYS analysis software. Finally, a set of suction pneumatic system is designed according to the way of the end executor grabbing. (4) the vertical shaping machine and the virtual sample machine of the upper and lower material industry robot are processed and manufactured according to the three-dimensional software, and the automatic production line is changed according to the automatic production line. Finally, the production line of the rice cooker liner will be upgraded.
【学位授予单位】：广东海洋大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：TP242

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