JSHK油脂公司生产流程优化研究

发布时间：2018-02-13 12:22

本文关键词： 流程优化车间布局瓶颈问题 Flexsim模拟仿真 RFID射频识别　出处：《哈尔滨理工大学》2017年硕士论文　论文类型：学位论文

【摘要】：随着我国经济的不断发展,油脂行业也呈现着非常活跃的态势,部分油脂公司规模不断扩张,各个油脂公司之间的竞争也越来越激烈,但是要想在众多企业中脱颖而出,占有大量的市场份额,就要有着良好的生产运作流程。因此,JSHK公司要想在激烈的竞争环境下得以生存并不断发展,就要通过优化使JSHK公司的生产物料输送方式更加简捷,生产布局更加合理化,减少生产物料的损耗。首先,本文以JSHK公司生产流程为研究对象,运用工业工程相关专业知识为理论基础,通过实地调研、考察与咨询,发现了其生产流程中的问题所在;其次,运用ECRS流序程序分析法对JSHK公司整体生产流程进行了分析和梳理,找出生产流程中的瓶颈问题并对存在的问题进行了成因分析,结合厂区内的实际情况,运用Flexsim仿真软件对对生产物料运输方式、车间布局进行了模型的构建和模拟仿真,通过对仿真模型运行结果分析,可以直观地看出生产流程的现状,找出拥堵环节所在;再次,通过引进RFID射频识别技术,对包装车间生产线进行了优化,重新设计了JSHK公司基于RFID技术的包装车间入库的流程。根据生产运输方式的改善、车间布局的调整、RFID技术的引进分别进行建模仿真和二次平衡分析;最后,通过人员情况、生产物料运输成本费用以及包装车间生产线成本费用进行对比分析,从而对比生产流程优化前与优化后的改善效果,并提出JSHK公司生产流程优化保障措施,分别从组织、制度和技术三方面来进行阐述,使优化方案可以顺利地开展与进行。
[Abstract]:With the continuous development of our economy, the oil and fat industry is also showing a very active situation, some oil companies are expanding constantly, and the competition between the oil and oil companies is becoming more and more fierce, but in order to stand out in many enterprises, In order to have a large market share, we must have a good process of production and operation. Therefore, if we want to survive and continue to develop in the fierce competitive environment, we must make JSHK's production materials transportation mode more simple and rapid by optimizing. First of all, this paper takes the production process of JSHK Company as the research object, uses the related professional knowledge of industrial engineering as the theoretical basis, through the field investigation, inspection and consultation, The problems in the production process are found. Secondly, the whole production process of JSHK Company is analyzed and combed by ECRS sequence program analysis, the bottleneck problem in the production process is found and the causes of the existing problems are analyzed. Combined with the actual situation in the factory area, this paper uses Flexsim simulation software to construct and simulate the production material transportation mode and workshop layout. Through the analysis of the running results of the simulation model, the present situation of the production process can be seen intuitively. Thirdly, through the introduction of RFID radio frequency identification technology, the packaging workshop production line is optimized, and the process of JSHK packaging workshop storage based on RFID technology is redesigned. According to the improvement of production and transportation mode, The introduction of RFID technology to adjust the layout of workshop is carried out modeling and simulation and secondary balance analysis respectively. Finally, through the personnel situation, the cost of production material transportation and the cost of packaging workshop production line are compared and analyzed. Therefore, the improvement effect before and after the optimization of production process is compared, and the guarantee measures for optimization of production process in JSHK Company are put forward, which are elaborated from three aspects of organization, system and technology respectively, so that the optimization scheme can be carried out and carried out smoothly.
【学位授予单位】：哈尔滨理工大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：F273;F426.82

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