基于TRIBON的船舶管系工费成本测算管理体系研究

发布时间：2018-04-15 16:13

本文选题：造船成本 + 管系工艺　；参考：《江苏科技大学》2017年硕士论文

【摘要】：船舶管系加工是造船工程中极其重要的一个部分,管系工费成本占全船成本约15%,且工费测算的准确性在造船初期就影响着全船的建造成本,管系生产进度也直接决定着全船的建造计划。因此,想要提高管系工艺生产效率降低造船成本,就要在设计阶段对管系工费进行准确的测算,使管系加工生产任务能够精准、高效的下达与使用。TRIBON作为船舶设计软件,可通过建立一个实船模型数据库,进行图纸的绘制以及各种对应数据的计算,而由于设计系统的封闭性,导致无法从中直接读取使用设计数据,难以为后续生产提供工艺成本资料。但通过系统设计数据可以更快速、准确的进行成本测算与数据管理,实现设计与生产的统一。因此,需要通过对系统的二次开发,定义其抽取条件与数据转化功能,使系统处理后的信息能够被直接提取出来用于生产加工的使用,进而降低造船成本。从管系加工实际工作角度来看,我国造船企业大多遵循事后成本核算为主的传统核算办法,往往出现在生产设计阶段管理部门拥有设计资料,但对管系工费设计成本却不得而知,以致并不能满足成本控制的要求。而且在管系专业,工位复杂各异,如果按统一吨位标准进行测算,结果会很不准确,再加上管子加工工序难度大、成本结构复杂,使得工费的准确测算更是难上加难。如果放弃此费用的准确测算,不仅会导致船舶管系生产无据可依,出现生产中不必要的资源、时间浪费,更会延长造船周期,影响造船总成本。因此要针对管系工费成本进行测算与管理体系的建立、测算方法的深化研究,这有利于船舶企业造船成本的有效控制,对于我国造船国际竞争力的提升尤为重要。本文将针对管系工艺的全部工序,建立完整的测算管理结构体系和更精细的测算方法,并从造船实际项目出发,基于TRIBON系统的使用,详细阐述完整的管系工费测算过程,以便相关使用者对船舶管系工艺费用测算与管理的研究有所参考。
[Abstract]:Shipbuilding system processing is an extremely important part of shipbuilding engineering. The cost of management system cost accounts for about 15% of the whole ship cost, and the accuracy of the calculation of the work cost affects the construction cost of the whole ship in the early stage of shipbuilding.The production schedule of the management system also directly determines the construction plan of the whole ship.Therefore, in order to improve the production efficiency of pipe system and reduce the cost of shipbuilding, it is necessary to calculate accurately the cost of pipe system in the design stage, so that the task of pipe processing and production can be accurately and efficiently issued and used as ship design software.By setting up a database of ship model, drawing drawings and calculating corresponding data, because of the closure of the design system, it is impossible to read and use the design data directly.It is difficult to provide process cost information for subsequent production.But through the system design data can be more rapid and accurate cost measurement and data management to achieve the unity of design and production.Therefore, it is necessary to define the extraction condition and data transformation function through the secondary development of the system, so that the information processed by the system can be directly extracted for use in production and processing, and then the shipbuilding cost can be reduced.From the point of view of the actual work of management processing, most of the shipbuilding enterprises in our country follow the traditional accounting method of cost accounting after the event, and often appear in the stage of production design that the management department has the design data.However, the design cost of management costs is not known, so it can not meet the requirements of cost control.Moreover, in the management department, the work station is complicated and varied. If the calculation is carried out according to the unified tonnage standard, the result will be very inaccurate. In addition, the pipe processing process is very difficult and the cost structure is complex, which makes the accurate calculation of the work cost even more difficult.If we give up the accurate calculation of the cost, it will not only lead to the ship management system production has no basis, there will be unnecessary resources in production, time waste, but also prolong the shipbuilding cycle, affecting the total cost of shipbuilding.Therefore, it is necessary to establish a management system and a further study on the cost of management and management, which is beneficial to the effective control of shipbuilding costs of shipbuilding enterprises, and is particularly important to enhance the international competitiveness of shipbuilding in China.In this paper, according to the whole working procedure of the pipe system, a complete measuring management structure system and a more precise calculation method will be established. Based on the actual project of shipbuilding and based on the use of TRIBON system, this paper will elaborate in detail the complete calculation process of the work cost of the pipe system.In order to the relevant users of ship piping process cost measurement and management research reference.
【学位授予单位】：江苏科技大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：F426.474;F406.7

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