集成房屋用EPS模块生产工艺研究

发布时间：2018-04-16 01:35

本文选题：EPS + 模块　；参考：《山东大学》2017年硕士论文

【摘要】：集成房屋为一种绿色建筑模式,可以有效减少碳排放和环境污染。房屋集成模块化技术的应用与推广,不仅能够改变高污染、高能耗的传统建筑模式,而且能够大幅降低房屋的制造成本,从而提升集成模块化建筑的市场竞争力。本文主要研究了—种新型集成房屋模式—EPS模块集成房屋,将EPS泡沫颗粒经过模具成型制作成不同形状的模块,利用这些模块相互拼接组成房屋的内外墙体,从而建造没有柱子和横梁的新型房屋。设计了 EPS模块集成房屋结构,选取典型的EPS模块进行了模具设计,针对EPS模块模具特点,完成了从模具材料的选择到模腔结构的设计再到模具各辅助系统的相关设计。对EPS模块的生产工艺过程进行了研究,分析了预发、熟化、成型、烘干等生产工艺的原理,对各工序主要工艺参数和工艺步骤进行了选择和设定,并对EPS模块实际生产过程中出现的相关问题进行对比实验分析,找到问题的原因并制定出了相应的解决方案,优化设计出了适合集成房屋用EPS模块的生产工艺,并应用于指导EPS模块集成房屋的实际生产。对生产的EPS模块进行了准静态压缩和弯曲等力学性能实验,验证了EPS模块集成房屋的力学性能,并对设计产品进行了应用验证。通过研究集成房屋用EPS模块的生产工艺,对EPS模块集成房屋生产过程中存在的相关问题进行改进,最终实现EPS模块集成房屋的工业化生产,改变传统意义上的建筑模式,推动住宅建筑转型升级和促进循环与可持续发展。
[Abstract]:Integrated house is a green building model, which can effectively reduce carbon emissions and environmental pollution.The application and popularization of building integrated modularization technology can not only change the traditional building mode with high pollution and high energy consumption, but also greatly reduce the cost of building manufacturing, thus enhancing the market competitiveness of integrated modular building.In this paper, a new type of integrated house model -EPS module integrated house is studied. The EPS foam particles are molded into modules with different shapes, and the inner and outer walls of the building are made up of these modules.To build a new type of house without columns and beams.The EPS module integrated building structure is designed, and the typical EPS module is selected to design the mould. According to the mold characteristics of the EPS module, the related design is completed from the choice of mould material to the design of die cavity structure and then to the assistant system of mould.In this paper, the production process of EPS module is studied, and the principle of present, maturation, molding and drying are analyzed, and the main process parameters and process steps are selected and set.By comparing and analyzing the related problems in the actual production of EPS module, the causes of the problems are found out, and the corresponding solutions are worked out, and the production process suitable for the integrated house EPS module is optimized and designed.And it is used to guide the actual production of EPS module integrated house.The mechanical properties of the EPS module are tested by quasi-static compression and bending tests. The mechanical properties of the integrated building are verified by the EPS module. The application of the designed product is verified.By studying the production technology of EPS module for integrated house, this paper improves the problems existing in the production process of EPS module integrated house, finally realizes the industrialized production of integrated house of EPS module, and changes the traditional architectural mode.Promote the transformation and upgrading of residential buildings and promote recycling and sustainable development.
【学位授予单位】：山东大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：TU741

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