DGTYN公司备件管理优化研究

发布时间：2018-06-07 05:52

本文选题：库存管理 + ABC分类法　；参考：《广西大学》2017年硕士论文

【摘要】：备件是为了确保生产设备有效运转而储备的一种存货。通常情况下,备件库存过多,流动资金占用过大,会增加公司的运营成本;而备件储备不足,又会出现无件可换的被动局面,导致停机、停产等严重生产事故的发生。因此,备件管理的目的就是在确保设备有效运行的前提下,最大限度降低备件库存。本文从对DGTYN公司备件管理现状出发,通过对DGTYN公司备件数据的分析,指出公司在备件分类、需求控制、出库管理等方面存在的问题。然后,借鉴TS16949中潜在失效模式与预防分析理论对备件进行重分类,并结合定额管理理论、安全库存理论及需求控制理论,优化备件的需求控制。最后,从制度层面进一步完善备件的出库管理流程,强化出库稽查,以规范备件的出库与使用管理,实现公司备件利用价值最大化。研究结论表明,新的备件管理方法的采用,使DGTYN公司备件分类更为科学合理,安全库存定额大幅下降。同时,优化后的备件需求控制方法和监督机制,遏制了新的呆滞备件库存产生,公司的备件库存开始呈现下降的趋势,走向良性循环,进一步降低了公司备件的管理成本,提高了公司的经济效益。
[Abstract]:Spare parts are an inventory stored to ensure the efficient operation of production equipment. Usually, excessive spare parts inventory, excessive use of liquidity, will increase the operating costs of the company; and spare parts reserve is insufficient, and there will be no replacement passive situation, resulting in downtime, stop production and other serious production accidents. Therefore, the purpose of spare parts management is to minimize the spare parts inventory under the premise of ensuring the effective operation of the equipment. Based on the present situation of spare parts management in DGTYN Company and through the analysis of spare parts data of DGTYN Company, this paper points out the problems existing in the classification of spare parts, demand control and management of exiting warehouse. Then, using the latent failure mode and the prevention analysis theory in TS16949 for reference, the spare parts are reclassified, and the demand control of spare parts is optimized by combining the quota management theory, the safety inventory theory and the demand control theory. Finally, from the system level to further improve the management process of spare parts out of the warehouse, strengthen the check out of the warehouse, in order to standardize the spare parts out of the warehouse and use management, to achieve the maximum value of spare parts utilization. The research results show that the new management method of spare parts makes the classification of spare parts more scientific and reasonable, and the quota of safety inventory decreases greatly. At the same time, the optimized demand control method and supervision mechanism of spare parts control the new stagnant spare parts inventory, the company's spare parts inventory began to show a downward trend, moving towards a virtuous cycle, further reducing the company spare parts management costs, The economic benefit of the company has been improved.
【学位授予单位】：广西大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：F426.71;F273.4

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