GCMT2500机床的加工软件系统的研究

发布时间：2018-02-21 21:43

本文关键词： 螺旋锥齿轮专用机床海德汉系统加工软件人机界面　出处：《沈阳工业大学》2017年硕士论文　论文类型：学位论文

【摘要】：螺旋锥齿轮是一种广泛应用于船舶、钻井平台等上的空间齿轮,而当前大部分螺旋锥齿轮都是使用专用机床来加工制造,但是对于大规格的专用机床我国还是依赖于进口,专用机床使用的数控系统各不相同,那么专用机床配套的专用加工软件系统的功能丰富与否,操作简易程度等在一定程度上决定了专用机床的性能。本文基于上述因素考虑,针对沈阳工业大学与石家庄纺织机械有限公司合作研发的GCMT2500螺旋锥齿轮专用机床,进行齿轮加工专用软件的设计。通过对国内外螺旋锥齿轮专用机床现状进行研究,来对专用机床有所了解,然后对海德汉系统与PLC进行研究,并且对海德汉系统的几个免费的开发工具进行研究,以此来了解海德汉系统的开发环境,然后对螺旋锥齿轮的加工方法进行研究,且以弧齿锥齿轮为例进行说明,并对弧齿螺旋锥齿轮的几何参数、刀具参数、机床调整参数、工艺参数进行研究,为后面专用加工软件系统的设计提供帮助。对GCMT2500螺旋锥齿轮专用机床进行研究,了解其结构与功能。然后对齿轮加工软件系统的总体框架进行设计,包括哪些模块,每个模块的功能是什么。通过对python语言进行学习,对加工软件的参数编程模块进行人机界面的设计与编程,并且简单介绍了人机界面如何嵌入到海德汉系统。最后通过其中的一个主界面的python程序来说明编程的逻辑思维。通过运用雷尼绍XL—80激光干涉仪来对GCMT2500专用机床的定位精度与重复定位精度进行检测,然后对检测值进行计算,并进行误差补偿,以此来提高GCMT2500的加工精度。通过对系统控制环参数进行优化来减小加工时工件轮廓的误差。通过摆线齿锥齿轮大轮的加工实例中加工软件的应用来说明此课题的意义。
[Abstract]:Spiral bevel gear is a kind of space gear which is widely used in ship, drilling platform and so on. At present, most spiral bevel gears are manufactured with special machine tools, but for large specifications of special machine tools, our country still relies on imports. The numerical control system used in the special machine tool is different, so the function of the special processing software system of the special machine tool is rich or not, and the degree of ease of operation determines the performance of the special machine tool to a certain extent. Aiming at the GCMT2500 spiral bevel gear special machine tool developed by Shenyang University of Technology and Shijiazhuang Textile Machinery Co., Ltd, the special software for gear processing is designed. The present situation of the special spiral bevel gear machine tool at home and abroad is studied. To understand the special machine tools, and then to study the Hyde Han system and PLC, and to study several free development tools of the Hyde Han system, so as to understand the development environment of the Hyde Han system. Then, the machining method of spiral bevel gear is studied, and the geometric parameters, tool parameters, adjustment parameters and process parameters of spiral bevel gear with arc tooth are illustrated by taking spiral bevel gear as an example. Research on GCMT2500 spiral bevel gear special machine tool, understand its structure and function. Then design the overall frame of gear processing software system, including which modules, What is the function of each module? by studying the python language, we design and program the man-machine interface to the parameter programming module of the processing software. It also introduces how the man-machine interface is embedded into the Hyderham system. Finally, the logical thinking of programming is explained by the python program of one of the main interfaces. Through the use of Renishaw XL-80 laser interferometer, the GCMT2500 special purpose machine tool is developed. The positioning accuracy and repeated positioning accuracy are detected, Then calculate the detection value and compensate for the error. In order to improve the machining accuracy of GCMT2500, the error of workpiece profile is reduced by optimizing the parameters of the control ring of the system. The significance of this subject is explained by the application of machining software in the machining example of cycloidal bevel gear.
【学位授予单位】：沈阳工业大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：TG659

【参考文献】