液压支架智能焊接车间制造执行系统研究与应用

发布时间：2018-05-25 09:42

本文选题：液压支架焊接 + 机器人生产线　；参考：《煤炭科学技术》2017年10期

【摘要】：由于支架焊接制造离散化,工艺柔性化特性,要求资源统一调配,生产节拍合理控制,因此为提高生产效率,保证焊接质量,最大限度发挥智能焊接车间优势,研发适用于生产工艺的液压支架智能焊接车间制造执行系统。首先对支架生产业务流程进行分析,建立其软件功能架构;基于B/S架构开发各功能模块并研究系统安全管理策略;建立数据采集系统并分析支架焊接车间生产节拍,最终建立焊接车间制造执行系统控制流程。液压支架智能焊接车间制造执行系统已应用于山东能源重型装备集团高端支架智能焊接车间,实现焊接车间资源统一化管理及数字化生产。系统运行期间,焊接效率提高100%,人员减少70%,保证了液压支架生产质量和效率。
[Abstract]:Due to the discretization of support welding manufacturing and the flexible characteristics of the process, it requires the unified allocation of resources and reasonable control of production beat. Therefore, in order to improve the production efficiency and ensure the welding quality, the advantages of intelligent welding workshop can be maximized. Research and development of intelligent welding workshop manufacturing execution system for hydraulic support for production process. First of all, the support production business process is analyzed to establish its software functional architecture; based on the B / S architecture to develop each functional module and study the system safety management strategy; to establish a data acquisition system and analyze the scaffold welding workshop production rhythm, Finally establish welding workshop manufacturing execution system control process. The manufacturing execution system of hydraulic support intelligent welding workshop has been applied to the high-end support intelligent welding workshop of Shandong Energy heavy equipment Group, which realizes the unified management of welding workshop resources and digital production. During the operation of the system, the welding efficiency is increased by 100% and the number of personnel is reduced by 70%, which ensures the production quality and efficiency of the hydraulic support.
【作者单位】：山东科技大学机械电子工程学院;天地科技股份有限公司开采设计事业部;煤炭科学研究总院开采研究分院;山东能源龙口矿业集团有限公司梁家煤矿;
【基金】：国家智能制造装备发展专项资助项目(发改办高技[2012]2144号)
【分类号】：TD355.4;TG409

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