设备综合效率系统建立及其应用研究

发布时间：2018-10-09 13:46

【摘要】：设备管理是企业管理的重要组成部分,是企业产品质量的保证,也是提高企业经济效益的重要途径。OEE(OverallEquipmentEffectiveness,设备综合效率)作为设备管理的重要内容和主要指标,受到越来越多的关注,并已开始普遍应用。但应用是一回事,能否应用好即能否取得预期的效果又是另一回事。本文以此为出发点,结合作者所在的N公司实际情况,对OEE系统建立及其应用进行研究与实践,旨在促进OEE在生产企业的科学及有效应用。本文主要研究工作如下: 1.在简要介绍OEE的基本概念及发展历程的基础上,结合N公司的实际情况,提出应用OEE的理念及基本框架,包括使用目标、明确含义、确定计算准则和测量指标、建立瀑布图等,为公司OEE系统创建奠定基础。 2.依据OEE的基本原理,从公司生产实际出发,建立完整的OEE数据采集系统包括人工采集数据系统和数据自动采集的-IT系统,并结合笔四生产线,对OEE系统的构建与实施进行深入分析和讨论。 3.在OEE系统创建以后,重要的是完全和充分的实践,在实践过程中使构建的系统不断完善和发展。本文通过长期实践,M在AAR(Measure,Analysis,Action,Review)改进循环、OEE控制图的应用以及OEE的分层管理等方面丰富和改进了OEE理论及其具体应用,也为企业发展提供了有力支持。 4.实践是检验真理的唯一标准,本文通过企业两个实际案例说明OEE理论与方法的有效性和可行性,同时也强调OEE的实施必须与企业自身特点和实际情况相结合。本文研究不仅保证了OEE在N公司的顺利和有效实施,使企业设备管理水平及生产效率得到显著提升,同时对OEE理论与方法的完善与发展具有一定参考意义。
[Abstract]:Equipment management is an important part of enterprise management and the guarantee of enterprise product quality. It is also an important way to improve the economic benefit of enterprises. OEE (OverallEquipmentEffectiveness, equipment comprehensive efficiency) is an important content and main index of equipment management. It has been paid more and more attention and has been widely used. But the application is one thing, whether it can be applied well or not, whether it can achieve the desired effect is another matter. This paper takes this as a starting point and combines the actual situation of the author's company N to study and practice the establishment and application of OEE system in order to promote the scientific and effective application of OEE in manufacturing enterprises. The main work of this paper is as follows: 1. On the basis of brief introduction of the basic concept and development course of OEE, combined with the actual situation of N Company, the paper puts forward the idea and basic frame of applying OEE, including using goal, clear meaning, determining calculation criterion and measuring index. Establish waterfall map, etc., for the company OEE system to establish the foundation. 2. According to the basic principle of OEE and the production practice of the company, a complete OEE data acquisition system is established, which includes manual data acquisition system and automatic data acquisition system. The construction and implementation of OEE system are analyzed and discussed. 3. After the establishment of OEE system, it is important to complete and fully practice, and make the system perfect and develop continuously in the process of practice. This paper enriches and improves the OEE theory and its concrete application in the application of AAR (Measure,Analysis,Action,Review) to improve the control chart of AAR (Measure,Analysis,Action,Review) and the hierarchical management of OEE. It also provides a strong support for the development of enterprises. 4. Practice is the only criterion to test truth. This paper illustrates the validity and feasibility of OEE theory and method through two practical cases of enterprises, and emphasizes that the implementation of OEE must be combined with the characteristics and actual conditions of enterprises. The research in this paper not only ensures the smooth and effective implementation of OEE in N Company, but also improves the equipment management level and production efficiency of enterprises. It also has some reference significance for the improvement and development of OEE theory and method.
【学位授予单位】：天津大学
【学位级别】：硕士
【学位授予年份】：2012
【分类号】：TH186

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