X公司A产品精益生产应用研究

发布时间：2017-12-28 01:31

本文关键词：X公司A产品精益生产应用研究　出处：《华南理工大学》2014年硕士论文　论文类型：学位论文

【摘要】：中国进入21世纪的头20年是我国从制造大国变为制造强国的关键20年，随着中国人口红利的优势逐渐消失，人口老龄化和人力成本逐渐升高，市场的丛林法则，要求企业越来越管理精细化，企业管理要更加注重成本、质量、交货期和服务，同时生产制造的成本评估要更加准确和科学，X公司初期是为了其母公司的主营业务服务，其经营成本和绩效并不是其经营的重点，但随着市场竞争的广度和深度加大，，X公司要生存，必须放在市场上检验，一切以市场规律操作，X公司利用自身硬件优势从市场接单，短交期、高质量、低成本正在成为X公司面对的难题。本文结合国内外大量文献资料，在X公司机械制造的实际背景下，重点运用精益思想和精益工具，应用作业成本法(ABC法)—将产品成本转化为每个作业中心成本来核算等工具方法，应用精益工具中价值流图，基础工业工程方法来研究特定产品工序流程，重点寻找影响产品价格(COST)，制造周期（MCT），产品增殖比率的原因和主要因子。美国麻省理工学院教授詹姆斯．P．沃麦克等在《改变世界的机器》一书中以丰田生产方式为基础提出了精益生产的概念。他们认为“精益生产综合了大量生产与单件生产方式的最佳特征。”本文在查阅大量文献资料前提下，结合X公司精密零件制造的特点，将精益生产和作业成本法结合起来研究工序流程，期望能从中摸索出一套减少浪费，控制成本，提高订单响应的方法，为X公司发展和壮大提供一些解决办法。从改善的实际情况，X公司从设备layout，办公室layout改变，组织架构改变，订单营运流程改变到生产部人员激励方式改变等全方位研究降低成本、提高作业效率、增强企业的竞争能力。本论文重点在研究生产作业现场的精益生产，详细论述精益工具和思想如何在作业现场的应用和改善。
[Abstract]:China in the first 20 years of the twenty-first Century is China's key from a big manufacturing country into a manufacturing power in 20 years, with the demographic dividend China advantage gradually disappear, the aging population and labor costs increased gradually, the market law of the jungle, more and more enterprises require meticulous management, enterprise management should pay more attention to the cost, quality and delivery and services, and the production cost assessment made more accurate and scientific, X, early to its parent company's main business service, the operating cost and performance is not the business focus, but with the depth and breadth of the market increased competition, X company should survive, inspection must be placed in the market. All the laws of the market operation, X companies use their own advantages of the hardware from the market orders, short delivery, high quality and low cost is becoming the problem of the X company face. In this paper, combined with a large number of domestic and foreign literature, in the actual background of X company of machinery manufacturing, focusing on the use of lean thinking and lean tools, the application of activity-based costing (ABC) - the cost of the product into every work center cost accounting tools and methods, the application of lean tools in value stream mapping, engineering method based industry. Study on product specific processes, focusing on looking for the influence of product price (COST), manufacturing cycle (MCT), and the main reason of product proliferation ratio factor.
【学位授予单位】：华南理工大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：F273;F426.4

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