宝钢1#连铸机组设备综合效率提升研究

发布时间：2018-07-07 08:35

本文选题：TPM + 设备综合效率　；参考：《东北大学》2014年硕士论文

【摘要】：设备管理是企业管理的重要组成部分,是企业产品质量的保证,也是提高企业经济效益的重要途径。设备综合效率OEE(Overall Equipment Effectiveness)作为设备管理的重要内容和主要指标,受到越来越多的关注,并已开始普遍应用。本文以此为出发点,结合宝钢11#连铸机组实际情况,找到机组设备综合效率低下的原因,设计1##连铸机组设备综合效率提升方案,实现宝钢1#连铸机组综合设备效率的提升。本文首先阐述了选题背景和研究意义、研究思路与主要内容以及主要的研究方法;然后介绍了设备综合效率的内涵特征、设备综合效率的意识以及设备综合效率中工作研究的理论;接着介绍宝钢11#连铸机组的现状并分析设备存在的一些问题,导入OEE方法,收集OEE计算的相关数据,计算当前的设备综合效率,并运用OEE方法对宝钢1#连铸机组的设备综合效率进行分析,得出宝钢1#连铸机组设备综合效率低下的主要原因,最后针对1#连铸机组设备综合效率低下的原因,结合1#连铸机组实际情况,提出设备综合效率提升措施,包括工艺流程改进、工艺技术改进、设施布置与平面布局改进、机组装备更新等具体措施并付与实施,再根据措施实施对预计达到的结果进行评价,以达到设备综合效率的提升。
[Abstract]:Equipment management is an important part of enterprise management, a guarantee of enterprise product quality and an important way to improve enterprise economic benefits. As an important content and main index of equipment management, OEE (all equipment effectiveness) has been paid more and more attention, and has been widely used. This paper takes this as the starting point, combines the actual situation of Baosteel 11# continuous caster group, finds out the reason of the low comprehensive efficiency of the unit equipment, designs the equipment comprehensive efficiency promotion scheme of the 1 ## continuous casting machine group, and realizes the comprehensive equipment efficiency promotion of Baosteel # continuous caster group. This paper first describes the background and significance of the topic, research ideas and main contents, as well as the main research methods, and then introduces the connotative characteristics of the equipment comprehensive efficiency. The consciousness of the comprehensive efficiency of the equipment and the theory of the work research in the comprehensive efficiency of the equipment, then introduce the present situation of the 11# continuous caster group of Baosteel and analyze some problems existing in the equipment, introduce the OEE method, collect the relevant data of the OEE calculation, The present equipment comprehensive efficiency is calculated, and the comprehensive efficiency of Baosteel's 1# continuous caster group is analyzed by using OEE method. The main reasons for the low comprehensive efficiency of Baosteel's 1# continuous caster group are obtained. Finally, aiming at the reason of the low comprehensive efficiency of the equipment of the 1# continuous caster group, combined with the actual situation of the continuous casting machine group, the paper puts forward the measures to promote the comprehensive efficiency of the equipment, including technological process improvement, process technology improvement, facility layout and plane layout improvement. The specific measures such as unit equipment renewal and so on are put into practice, and then the expected results are evaluated according to the implementation of the measures, in order to achieve the improvement of the equipment comprehensive efficiency.
【学位授予单位】：东北大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：F273.4;F426.31

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