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顶升设备锚片粘合特性分析及实验研究

发布时间:2018-01-24 05:06

  本文关键词: 液压顶升设备 锚片/锚环 摩擦 润滑 涂层 出处:《湖北工业大学》2017年硕士论文 论文类型:学位论文


【摘要】:液压顶升设备主要用于工程施工领域,完成对重物的提升,液压提升技术在最近几十年中得到快速的发展和应用。它以其独特的设计、简单的施工方法、先进的自动化控制以及充分的安全可靠性受到越来越多的施工单位的青睐。本文通过理论和实验相结合的方法,对工作过程中锚环/锚片粘合的现象进行分析研究,研究内容如下:1、首先对液压顶升设备的结构及工作原理进行分析,阐述了间歇式液压提升设备的主要结构以及运动原理,结合锚环/锚片工作方式,对其粘合特性所需实验仪器以及装置进行详细介绍和设计。2、对表面粗糙度因素对锚环/锚片间摩擦特性的影响进行了理论和实验研究,基于分形理论,建立起锚环/锚片间的表面粗糙度模型,根据所设计的实验装置,对设计两组不同粗糙度的锚环/锚片试样进行实验测试,分析了表面粗糙度因素对对锚环/锚片间摩擦特性的影响。3、研究润滑因素对锚环/锚片间摩擦特性的影响。首先建立起锚环/锚片间的润滑数学模型,并对其进行分析。其次采用所设计的实验装置对有无润滑条件下的锚环/锚片进行实验,分析了润滑因素对锚环/锚片间摩擦特性的影响。4、对表面涂层因素对锚环/锚片间摩擦特性的影响进行研究和分析。对表面涂层摩擦机理以及常用涂层进行了详细分析,设计了镍磷涂层、低温离子渗硫涂层两组种涂层的试验用锚环/锚片,通过所设计的实验装置,对两种不同涂层的摩擦特性进行比较和分析。本文通过对液压顶升设备中的锚环/锚片关键零部件的摩擦特性进行研究,改善锚环/锚片的工况,提高其工作的可靠性,在很大程度上消除施工安全隐患。通过对锚环/锚片间的摩擦机理研究,有效改善锚环/锚片的工作条件,提高其使用寿命,其研究成果对于提高液压整体提升技术的总体水平,增强我国在该技术应用领域内的国际竞争力,有着十分重要的现实意义。
[Abstract]:Hydraulic lifting equipment is mainly used in the field of engineering construction to complete the lifting of heavy objects, hydraulic lifting technology has been rapid development and application in recent decades. It has its unique design, simple construction methods. Advanced automatic control and full safety and reliability are favored by more and more construction units. This paper analyzes and studies the phenomenon of adhesion between anchor ring and anchor piece in the working process. The research contents are as follows: 1. Firstly, the structure and working principle of hydraulic lifting equipment are analyzed. The main structure and motion principle of intermittent hydraulic lifting equipment are described. Combined with the working mode of anchor ring / anchor plate, the experimental instruments and devices required for its bonding characteristics are introduced and designed in detail. 2. The influence of surface roughness factors on friction characteristics between anchor rings and anchors is studied theoretically and experimentally. Based on fractal theory, the surface roughness model between anchor rings and anchors is established, and the experimental device is designed. Two groups of anchor ring / plate specimens with different roughness were tested, and the influence of surface roughness factors on friction characteristics between anchor rings and anchors was analyzed. The influence of lubrication factors on the friction characteristics between anchor rings and anchors is studied. Firstly, a mathematical model of lubrication between anchor rings and plates is established. Secondly, the experiment was carried out with or without lubrication conditions, and the influence of lubrication factors on the friction characteristics between the anchor ring and the anchor plate was analyzed. The influence of surface coating factors on the friction characteristics between anchor rings and anchors was studied and analyzed. The friction mechanism of surface coatings and common coatings were analyzed in detail. The Ni-P coating was designed. The two groups of low temperature ion sulphurizing coatings are used in the test of two kinds of coatings, the anchor ring / the anchor plate are used in the test, and the designed experimental device is used. The friction characteristics of two different coatings are compared and analyzed. In this paper, the friction characteristics of the key parts of the anchor ring / anchor plate in hydraulic lifting equipment are studied to improve the working conditions of the anchor ring / anchor plate. By studying the friction mechanism between the anchor ring and the anchor plate, the working conditions of the anchor ring / anchor plate are improved effectively and its service life is increased. The research results are of great practical significance for improving the overall level of hydraulic integral lifting technology and enhancing the international competitiveness of our country in the field of application of this technology.
【学位授予单位】:湖北工业大学
【学位级别】:硕士
【学位授予年份】:2017
【分类号】:TH21

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