齿轮箱疲劳测试系统关键技术研究

发布时间：2018-03-11 10:07

本文选题：齿轮箱疲劳测试系统　切入点：能量回馈加载　出处：《杭州电子科技大学》2016年硕士论文　论文类型：学位论文

【摘要】：齿轮箱传动作为现代装备制造业的基础部件,其设计制造水平直接决定着各类装备,尤其是重大装备和主机产品的性能、质量和可靠性。因此齿轮箱的质量检控,对于提高齿轮箱设计、制造技术及性能有着重要的实际意义。随着新的工业理念的提出,市场需求的提升和和对齿轮箱性能要求的不断提高,基于互联网+的齿轮箱检测技术及智能化和节能检测仍有很大的研究空间,为此文中针对齿轮箱的疲劳及性能检测关键技术从下述几方面作了研讨,主要内容如下:第一,介绍课题的背景和意义,齿轮箱检测技术在国内外的发展概况,简要论述了齿轮箱检测基本原理与方法和检测形式,总结了齿轮箱疲劳测试实验的关键技术,介绍了论文内容和所做的工作。第二,论述了齿轮箱疲劳测试系统的技术基础,齿轮箱疲劳测试的理论依据和方法,能量回馈式加载方式的技术基础,最后分析了网络化远程管理控制实现的技术基础。第三,齿轮箱疲劳检测试验能耗较大,尤其对于大功率齿轮箱的疲劳检测经济成本很高,因此,课题重点论述了能量回馈式加载技术在齿轮箱疲劳测试系统中的应用。文中同时论述了现代扭矩传感器的信号处理二次开发并成功嵌入于齿轮箱疲劳测试系统中。第四,基于现有软硬件技术,自主研发的搭载于齿轮箱疲劳测试系统上的软件系统有效地融合了互联网和智能工厂的思想。第五,开发完成了一套实用系统,并用于实际检测,获取了相关检测数据和经验,讨论其在企业中的实际应用及效果。全文最后对齿轮箱疲劳测试未来发展方向做了展望。
[Abstract]:Gear box transmission, as the basic part of modern equipment manufacturing industry, its level of design and manufacture directly determines the performance, quality and reliability of all kinds of equipment, especially major equipment and mainframe products. It is of great practical significance to improve the gearbox design, manufacturing technology and performance. With the development of new industrial concept, the improvement of market demand and the continuous improvement of gearbox performance, Internet-based gearbox detection technology and intelligent and energy-saving detection still have a lot of research space. In this paper, the key technologies of gearbox fatigue and performance detection are discussed from the following aspects. The main contents are as follows: first, This paper introduces the background and significance of the subject, the development of gearbox testing technology at home and abroad, briefly discusses the basic principle and method of gearbox testing and summarizes the key technology of gearbox fatigue testing experiment. The content and work of the paper are introduced. Secondly, the technical basis of gearbox fatigue testing system, the theoretical basis and method of gearbox fatigue testing, the technical foundation of energy feedback loading mode are discussed. Finally, the technical basis of the realization of networked remote management and control is analyzed. Thirdly, the energy consumption of gearbox fatigue detection test is high, especially for the high-power gearbox fatigue detection is very high economic cost, so, The application of energy feedback loading technology in gearbox fatigue testing system is discussed in this paper. At the same time, the signal processing of modern torque sensor is redeveloped and successfully embedded in the gearbox fatigue testing system. 4th, Based on the existing software and hardware technology, the software system, which is carried on the gearbox fatigue testing system, effectively integrates the idea of Internet and intelligent factory. 5th, a set of practical system is developed and used for practical testing. The relevant data and experience are obtained, and its practical application and effect in enterprises are discussed. Finally, the future development direction of gearbox fatigue testing is prospected.
【学位授予单位】：杭州电子科技大学
【学位级别】：硕士
【学位授予年份】：2016
【分类号】：TH132.41

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