空心杯线圈绕线机设计

发布时间：2018-05-20 00:01

本文选题：空心杯电机 + 空心杯线圈　；参考：《哈尔滨工程大学》2014年硕士论文

【摘要】：空心杯电机因其独特的性能广泛应用于各种对节能、伺服特性要求较高的机电一体化设备中,而且越来越受到关注。生产空心杯电机的核心技术是空心杯线圈的绕制技术,目前国内外大多采用自动化设备完成线圈的绕制工作;生产空心杯线圈的自动化设备也因此备受关注。本文研究的空心杯线圈绕线机是一种以应用于实际工业生产为设计背景,采用电气混合数字控制系统,能自动完成空心杯线圈绕制过程的机电一体化设备;研究该绕线机对提高国产空心杯电机的生产效率及产品质量具有实际意义。本文首先分析了不同形式的空心杯线圈的特性、优缺点确定了本文设计的绕线机的加工目标及加工路线;然后分析、研究绕线机的原理以及实现方式;接下来针对空心杯线圈绕线机的工作原理、性能要求确定了总体设计方案。其次,根据总体方案的设计内容进行机械结构的详细设计;利用三维软件对机械结构进行建模,绘制二维图纸及对关键部件的强度、刚度等参数进行分析。然后利用三维软件的运动仿真功能进行运动学及动力学仿真,设计摆线规律,分析主要部件的动力学性能;并通过动力学仿真结果确定驱动元件的驱动参数。再次,按照总体设计方案的要求进行控制系统设计,确定控制指标及控制要求,然后设计功率电路,并根据总体设计方案的控制逻辑和控制对象选择控制方式及控制器型号,根据控制要求进行伺服系统设计及各模块的信息交互设计。最后,利用三维软件进行虚拟仿真、虚拟装配、虚拟实验,使用三维软件的运动仿真功能进行机械结构运动干涉检查、运动空间分析、控制逻辑分析及优化等虚拟实验;在虚拟实验的基础上进行了实物实验,验证了本文设计的绕线机实现预期功能的能力。
[Abstract]:Hollow cup motor has been widely used in various mechatronics equipments with high requirements for energy saving and servo performance because of its unique performance, and has attracted more and more attention. The core technology of producing hollow cup motor is the winding technology of hollow cup coils. At present, most of the domestic and foreign automatic equipment is used to complete the winding of coils, and the automatic equipment for producing hollow cup coils has been paid more and more attention. The hollow cup coils winding machine studied in this paper is a kind of mechatronics equipment which can automatically complete the winding process of hollow cup coils based on the design background of practical industrial production and the use of electric hybrid digital control system. It is of practical significance to study the winder to improve the production efficiency and product quality of domestic hollow cup motor. In this paper, the characteristics of different types of hollow cup coils are analyzed, and the processing targets and processing routes of the winder designed in this paper are determined, then the principle and realization of the winder are studied. Then, according to the working principle of hollow cup coil winding machine, the overall design scheme is determined according to the performance requirements. Secondly, according to the design content of the overall scheme, the mechanical structure is designed in detail; the mechanical structure is modeled by three-dimensional software, two-dimensional drawings are drawn, and the strength and stiffness of the key components are analyzed. Then the kinematics and dynamics simulation is carried out by using the motion simulation function of 3D software, the cycloid law is designed, the dynamic performance of the main components is analyzed, and the driving parameters of the driving components are determined by the dynamic simulation results. Thirdly, according to the requirements of the overall design scheme, the control system is designed, the control index and control requirements are determined, then the power circuit is designed, and according to the control logic of the overall design scheme and the control object, the control mode and controller model are selected. According to the control requirements, the servo system design and the information interaction design of each module are carried out. Finally, virtual simulation, virtual assembly and virtual experiment are carried out by using 3D software. The motion interference inspection, motion space analysis, control logic analysis and optimization of mechanical structure are carried out by using the motion simulation function of 3D software. On the basis of virtual experiment, physical experiment is carried out, which verifies the ability of the winder designed in this paper to realize the expected function.
【学位授予单位】：哈尔滨工程大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：TM305.1

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