基于6sigma的新奥HST中试线建设成本控制研究

发布时间：2018-06-01 18:04

本文选题：HST技术 + 中试线　；参考：《天津大学》2015年硕士论文

【摘要】：随着国际社会对环境的关注,新能源行业尤其是太阳能行业的发展十分迅速,但是太阳能产品与实际应用还存在着很大的差距,特别是一些高新技术产品还很少见。在激烈的太阳能市场竞争中,企业如何实现太阳能产品技术突破,研发出世界技术领先的产品,已经成为太阳能企业迫在眉睫的事情。X公司研发的HST技术电池在国际市场上处于领先地位,需要进行中试线建设。而摆在眼前的问题是怎样控制HST中试线建设成本,确保建成的HST中试线在满足产品质量的前提下,能够最大程度的控制建设成本,达到最大的经济效益。生产线建设成本是产品固定成本的主要组成部分,这部分控制不好,会直接影响到产品的盈亏平衡点和经济效益。寻找一个合适的工具方法来进行建设成本控制非常关键。本文通过进行相关质量成本控制工具的综合分析,选择6Sigma质量管理模式的改善效用与方法步骤来实现HST太阳能电池工艺质量控制与提高,进而在保证工艺质量的前提下达到控制中试线建设成本的目的。通过6Sigma管理手法将中试线建设成本控制进行量化分析,实现成本的动态控制。本文通过HST技术国内外研究的现状结合X公司自身HST技术的现状,通过6Sigma管理手法找出HST建设成本的主要构成项目,找出影响HST中试线就是说成本的主要因素,对这些因素进行逐项分析拆解,实现分项目的成本控制,进而实现了整个建设项目的成本控制。通过X公司8兆瓦HST中试线的实际建设过程,运用6Sigma手法结合X公司HST中试线太阳能电池工艺参数要求,对HST中试线厂房建设、厂区、厂务建设、生产设备的选型与监造、设备安装与调试、设备运行等全过程的成本控制进行研究与分析,充分运用6Sigma管理思想来控制建设成本。
[Abstract]:With the attention of the international community to the environment, the new energy industry, especially the solar energy industry, is developing very rapidly, but there is still a big gap between solar products and practical applications, especially some high-tech products are still very rare. In the fierce competition in the solar energy market, how can enterprises achieve technological breakthroughs in solar energy products and develop the world's leading products? The HST technology battery developed by X Company is in the leading position in the international market, and the pilot line construction is needed. The problem in front of us is how to control the construction cost of HST pilot line and ensure that the built HST pilot line can control the construction cost to the maximum extent and achieve the maximum economic benefit under the premise of satisfying the product quality. Production line construction cost is the main component of product fixed cost, which can directly affect the breakeven point and economic benefit of the product. It is crucial to find a suitable tool to control the cost of construction. Through the comprehensive analysis of relevant quality cost control tools, this paper selects the improvement utility and method steps of 6Sigma quality management mode to realize the process quality control and improvement of HST solar cells. Furthermore, the construction cost of the pilot line can be controlled under the premise of ensuring the quality of the process. Through 6Sigma management, the cost control of pilot line construction is analyzed quantitatively, and the dynamic cost control is realized. In this paper, through the research status of HST technology at home and abroad combined with the current situation of X Company's own HST technology, through 6Sigma management techniques to find out the main components of HST construction cost, to find out the main factors that affect the HST pilot line that is, the cost. These factors are analyzed and dismantled one by one to realize the cost control of the sub-project and the cost control of the whole construction project. Through the actual construction process of 8 MW HST pilot line in X Company, combining the process parameters of HST pilot line solar cell with 6Sigma technique, the construction, plant site, plant affairs construction, selection and supervision of production equipment of HST pilot line are introduced. The cost control of the whole process such as installation and commissioning of equipment and operation of equipment is studied and analyzed, and the construction cost is fully controlled by 6Sigma management idea.
【学位授予单位】：天津大学
【学位级别】：硕士
【学位授予年份】：2015
【分类号】：F426.61;F406.72

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