矿热炉关键设备的虚拟拆装仿真系统设计

发布时间：2018-05-04 23:29

本文选题：把持系统 + 升降系统　；参考：《内蒙古大学》2017年硕士论文

【摘要】：虚拟拆装是依靠虚拟现实技术发展起来的一门学科技术。虽然制造业技术的发展使得工业设备的生产过程更加的智能化,但是很多场合还是需要人工操作维修。由于现实的客观条件约束,对操作人员的培训较为麻烦。虚拟拆装技术提供了一个方便操作人员了解设备机构、拆卸规范、安装规范的平台。硅铁合金的生产中,通过把持系统和升降系统来控制电极的位置是至关重要的。论文通过使用虚拟拆装技术,针对硅铁冶炼过程中对矿热炉的升降系统和把持系统的控制特点,设计了一款专门用于该设备的虚拟拆装仿真系统,方便操作培训。本次设计以3ds Max软件和Photoshop为基础进行模型搭建和材质优化设计,创建了关键设备的机械零件模型,使用虚拟现实软件Virtools作为拆装平台展开拆卸和安装的开发。论文主要完成以下工作:1.关键零件模型建立。参考零件的图纸和现场拍摄的照片,使用3ds Max制作模型,选取合的适优化方法优化模型,为模型顺畅导入Virtools提供保障。2.交互设计。使得拆装过程更加的人性化,不仅提高了系统的视觉效果而且为操作者的练习提供了方便。3.虚拟拆卸。设置Virtools场景,使导入Virtools的三维模型立体效果更加真实。使用Virtools自带的模型资源数据库获取零件的位置信息,实现零件的快速拆卸、慢速拆卸和一键拆卸的演示。4.虚拟安装。采用分组装配,参考设计的拆装顺序实现在3D Layout中将零件与辅助参考物体的融合,逐步完成每组的安装。5.零件展示。使用辅助演示和开发应用程序法两种方法实现零件的最终效果的展示。将Virtools与Access建立连接,把阵列的内容提取到数据库中,使用VS开发Windows API应用程序实现在Virtools中对零件的检索和展示。
[Abstract]:Virtual disassembly and disassembly is a subject technology developed by virtual reality technology. Although the development of manufacturing technology makes the production process of industrial equipment more intelligent, but many occasions still need manual maintenance. As a result of the realistic objective condition restriction, the training to the operator is more troublesome. Virtual disassembly technology provides a convenient platform for operators to understand equipment mechanisms, disassembly specifications, and installation specifications. In the production of ferrosilicon alloy, it is very important to control the position of electrode by holding system and lifting system. In this paper, a virtual disassembly simulation system is designed to control the hoisting and controlling system of the furnace in the process of ferrosilicon smelting by using virtual disassembly and assembly technology, which is convenient for operation and training. This design is based on 3ds Max software and Photoshop for model building and material optimization design. The mechanical parts model of key equipment is created. The virtual reality software Virtools is used as the platform for disassembly and installation to develop the disassembly and installation. The thesis mainly completes the following work: 1: 1. Modeling of key parts. Referring to the drawing of the parts and the photos taken on the spot, the model is made with 3ds Max, and the optimization model of suitable optimization method is selected to provide guarantee for the model to be imported into Virtools smoothly. 2. Interactive design. It not only improves the visual effect of the system but also provides convenience for the operator. Virtual disassembly. Set up the Virtools scene, so that the three-dimensional model imported into Virtools stereo effect more realistic. The model resource database of Virtools is used to obtain the position information of the parts, which can realize the quick disassembly, the slow disassembly and the one-click disassembly. Virtual installation. By grouping assembly, the disassembly sequence of reference design is used to realize the integration of parts and auxiliary reference objects in 3D Layout, and the installation of each group is completed step by step. Part display. The final effect of parts can be demonstrated by two methods: auxiliary demonstration and developing application program. The Virtools is connected with Access, the contents of the array are extracted into the database, and the Windows API application program is developed by using vs to realize the retrieval and display of the parts in Virtools.
【学位授予单位】：内蒙古大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：TF33;TP391.9

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