半固化片自动裁切机的研究与开发
发布时间：2018-10-24 21:59
【摘要】：随着印刷电路板(PCB)、覆铜箔板(CCL)生产的精细化,对产品质量的要求也越来越高,对半固化片分切车间的清洁生产和环境以及操作人员的人身健康标准要求也大幅度提高。本文以半固化片裁切机为研究对象,将红外加热技术与机械裁切相结合,以研究出具有自主知识产权、基于高精度和无粉尘的半固化片自动裁切片设备为目的,达到解决现有半固化片裁切设备易产生白边、分层、粉尘和拉毛等缺陷的技术难题,使我国半固化片裁切设备的技术先进性和质量可靠性达到国际领先水平,从而使得我国PCB、CCL加工技术跃上新台阶。 本文以半固化片自动裁切机为研究对象,利用Solidworks三维实体建模软件对自动裁切机整机的机械结构实体建模,运用西门子自主研发的编程软件STEP7Micro/WIN SP6编写针对自动裁切机的控制程序,并使用施耐德自主研发的触摸屏界面开发程序Vijeo Designer设计好控制界面,从而完成自动裁切机控制系统的开发。论文的主要研究内容包括以下几个方面： (1)半固化片的不同裁切方法的探讨,并对红外加热技术运用到半固化片裁切进行相应理论研究。 (2)根据半固化片自动裁切机的主要的技术要求,设计半固化片自动裁切机整体结构,用Solidworks三维建模软件建立整机三维模型,主要是纵切模块、横切模块、送料模块三大模块的详细设计。 (3)完成了自动裁切机控制系统的开发设计工作。硬件电路设计部分主要完成了主控电路的设计与电气元件的选型工作；软件开发部分运用西门子自主研发的编程软件STEP7Micro/WIN SP6完成了对PLC程序的编写。 (4)完成对半固化片自动裁切机整机的安装调试,开展相关实验,验证红外加热分切技术对解决目前PCB行业半固化片分切时带来的pp粉尘、玻璃纤维掉落等污染环境、危害工作人员身心健康的问题的实际效果。
[Abstract]:With the refinement of (CCL) production of printed circuit board (PCB),) copper-clad laminates, the requirement of product quality is becoming higher and higher, and the requirements of clean production and environment in the semi-curing cutting workshop as well as the personal health standard of the operators have been greatly improved. In this paper, the infrared heating technology is combined with mechanical cutting in order to develop the automatic cutting machine with high precision and dust free property rights. The aim of this paper is to study the automatic cutting machine of the semi-solidified slice, which is based on high precision and no dust, and combines the infrared heating technology with the mechanical cutting, which has its own intellectual property right. In order to solve the technical problems of the existing semi-curable cutting equipment, such as white edge, stratification, dust and hair drawing, the technical advance and quality reliability of the semi-curing cutting equipment in China have reached the international leading level. In order to make our PCB,CCL processing technology leaps to a new level. In this paper, the mechanical structure of the automatic cutting machine is modeled by using Solidworks 3D solid modeling software, taking the automatic cutting machine as the research object. The control program for the automatic cutting machine is compiled by using Siemens' independent programming software STEP7Micro/WIN SP6, and the control interface is designed by using the touch screen interface development program Vijeo Designer developed by Schneider. In order to complete the automatic cutting machine control system development. The main contents of this paper include the following aspects: (1) the discussion of different cutting methods of the semi-cured sheet, According to the main technical requirements of the automatic cutting machine, the whole structure of the automatic cutting machine is designed, and the infrared heating technology is applied to the cutting of the semi-solidified slice, and the corresponding theoretical research is carried out. (2) according to the main technical requirements of the automatic cutting machine of the semi-solidified slice, the whole structure of the automatic cutting machine is designed. The 3D model of the whole machine is built with Solidworks software, which is mainly the design of three modules: longitudinal cutting module, crosscutting module and feeding module. (3) the development and design of the automatic cutting machine control system are completed. The hardware circuit design part mainly completes the design of the main control circuit and the selection of the electrical components. In the part of software development, the program of PLC is compiled by STEP7Micro/WIN SP6, which is developed independently by Siemens. (4) the installation and debugging of the whole machine of the automatic cutting machine of the semi-solidified sheet is completed, and the relevant experiments are carried out. This paper verifies the practical effect of infrared heating cutting technology on solving the problems of pp dust, glass fiber drop and so on, which are harmful to the health of the staff in PCB industry.
【学位授予单位】：广东工业大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：TN405
本文编号：2292679
[Abstract]:With the refinement of (CCL) production of printed circuit board (PCB),) copper-clad laminates, the requirement of product quality is becoming higher and higher, and the requirements of clean production and environment in the semi-curing cutting workshop as well as the personal health standard of the operators have been greatly improved. In this paper, the infrared heating technology is combined with mechanical cutting in order to develop the automatic cutting machine with high precision and dust free property rights. The aim of this paper is to study the automatic cutting machine of the semi-solidified slice, which is based on high precision and no dust, and combines the infrared heating technology with the mechanical cutting, which has its own intellectual property right. In order to solve the technical problems of the existing semi-curable cutting equipment, such as white edge, stratification, dust and hair drawing, the technical advance and quality reliability of the semi-curing cutting equipment in China have reached the international leading level. In order to make our PCB,CCL processing technology leaps to a new level. In this paper, the mechanical structure of the automatic cutting machine is modeled by using Solidworks 3D solid modeling software, taking the automatic cutting machine as the research object. The control program for the automatic cutting machine is compiled by using Siemens' independent programming software STEP7Micro/WIN SP6, and the control interface is designed by using the touch screen interface development program Vijeo Designer developed by Schneider. In order to complete the automatic cutting machine control system development. The main contents of this paper include the following aspects: (1) the discussion of different cutting methods of the semi-cured sheet, According to the main technical requirements of the automatic cutting machine, the whole structure of the automatic cutting machine is designed, and the infrared heating technology is applied to the cutting of the semi-solidified slice, and the corresponding theoretical research is carried out. (2) according to the main technical requirements of the automatic cutting machine of the semi-solidified slice, the whole structure of the automatic cutting machine is designed. The 3D model of the whole machine is built with Solidworks software, which is mainly the design of three modules: longitudinal cutting module, crosscutting module and feeding module. (3) the development and design of the automatic cutting machine control system are completed. The hardware circuit design part mainly completes the design of the main control circuit and the selection of the electrical components. In the part of software development, the program of PLC is compiled by STEP7Micro/WIN SP6, which is developed independently by Siemens. (4) the installation and debugging of the whole machine of the automatic cutting machine of the semi-solidified sheet is completed, and the relevant experiments are carried out. This paper verifies the practical effect of infrared heating cutting technology on solving the problems of pp dust, glass fiber drop and so on, which are harmful to the health of the staff in PCB industry.
【学位授予单位】：广东工业大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：TN405
【引证文献】
相关硕士学位论文 前1条
1 吕瑟;基于功能分析与TRIZ集成的产品创新设计研究与应用[D];广东工业大学;2016年
，本文编号：2292679
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