家电制造行业的生产数据管理系统的研究与实现

发布时间：2018-05-16 03:25

本文选题：生产数据 + 数据采集　；参考：《华南理工大学》2014年硕士论文

【摘要】：在目前国内大型家电行业离散性制造车间中，制造执行系统已经成为企业信息化解决方案中的关键系统，它连接了ERP与车间生产控制系统，通常用于生产管理层面，进行企业上层计划资源与现场生产数据的有效沟通，并通过生产数据的采集与分析，实现生产、质量和物流的精细化、透明化和自动化管理。通过熟悉制造执行系统的理论知识与实际应用情况，了解到系统的关键功能是生产数据采集，它记录了产品在生产过程中主要信息，用于分析和改善车间现场的生产管理问题，因此本文研究的主要内容有：（1）建立完善的生产数据业务流程管理功能（2）优化数据采集高可用性功能（3）设计可视化生产数据统计和分析报表。生产数据管理系统基于以上内容，在某公司工厂的空调总装车间生产线流程业务上，以工单过程管理为重心，借助对条码标签的实时过程采集来引导和控制生产，实现产品及物料信息的自动追溯，以及产品防呆和防重码，将成品及关键重要零部件建立从供应商送货、检验、生产过程控制、在线检验、产品入库、发运、售后服务的全流程条码化管理，设计在线和离线两种采集类型的功能，并提供可靠实时的分析和统计数据。本文运用软件工程理论和方法，详细描述了生产线的业务流程及系统设计过程，从分析业务流程出发，涵盖系统需求分析、设计、开发及实施的一系列活动，提供了一整套针对生产现场的解决方案。通过系统的实施，完善了生产数据管理业务流功能，，数据采集功能支持高可用连续运行，为供应链管理、生产运营等提供了更全面的决策信息。
[Abstract]:At present, manufacturing execution system has become the key system in the enterprise information solution in the discrete manufacturing workshop of the domestic large household appliance industry. It connects ERP with the workshop production control system, and is usually used in the production management level. Effective communication between the planning resources and the field production data is carried out, and the production, quality and logistics are refined, transparent and automated management is realized through the collection and analysis of the production data. Through familiar with the theory knowledge and practical application of the manufacturing execution system, we know that the key function of the system is to collect the production data, which records the main information in the production process and is used to analyze and improve the production management problems in the workshop. Therefore, the main contents of this paper are: (1) establishing a perfect production data business process management function (# 2) optimizing data acquisition and high availability function (3) designing visual production data statistics and analysis report forms. The production data management system is based on the above contents. In the process business of the air conditioning assembly line of a company factory, the work order process management is taken as the center of gravity, and the real-time process acquisition of the bar code label is used to guide and control the production. Realize the automatic tracing of the product and material information, as well as the product anti-stay and anti-heavy code, set up the finished product and key parts from the supplier delivery, inspection, production process control, on-line inspection, product storage, shipping, The whole process of after sales service barcode management, design online and offline two types of collection functions, and provide reliable real-time analysis and statistical data. Based on the theory and method of software engineering, this paper describes the business process and system design process of the production line in detail. From the analysis of the business process, it covers a series of activities of system requirement analysis, design, development and implementation. Provides a complete set of production site solutions. Through the implementation of the system, the production data management business flow function is perfected, the data collection function supports the high availability continuous operation, and provides more comprehensive decision information for the supply chain management, production operation and so on.
【学位授予单位】：华南理工大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：TP311.52

【参考文献】