精益生产在华容雪花啤酒厂的应用研究

发布时间：2018-01-02 07:31

本文关键词：精益生产在华容雪花啤酒厂的应用研究　出处：《辽宁工程技术大学》2014年硕士论文　论文类型：学位论文

【摘要】：啤酒企业要想在严峻的市场环境下生存和发展,必须不断变革和创新生产管理方式。在构建华容雪花啤酒厂精益生产方案时,以精益生产理论和方法为基础,对现有生产系统的特点和问题进行分析。以华容雪花啤酒厂的生产系统为研究对象,通过文献整理、生产资料收集,利用看板管理、U型生产线、并行工程、全面质量管理方法以及质量预测系统,构建华容雪花啤酒厂精益生产的实施方案。借助实际生产数据,从劳动生产率、啤酒成本和啤酒合格率这三个指标对改进后的生产系统进行评价。主要结论如下：(1)提出将精益生产应用到华容雪花啤酒厂的生产系统改造中实现了精益优化在华容雪花啤酒厂生产系统中的应用。看板、U型布局、并行设计、全面质量管理方法以及质量预测系统的运用,一方面,解决了该厂现行生产系统存在诸多问题,另一方面,提升生产效率和降低生产成本,增强了其在市场竞争中的实力。(2)创建了基于并行工程的啤酒研制方法提出将并行工程思想用于啤酒研制的设计阶段。设计阶段是决定啤酒生产成本和生产效率的关键因素。为了控制设计的质量,将产品设计、工艺设计、检验设计和包装设计并发进行,以减少设计变更、加快设计进程和降低生产成本。(3)实现了质量管理的创新应用质量管理的创造性主要体现在工序-责任人-质量责任表、质量工资和质量知识库的新型管理思路以及质量预测系统的使用。工序-责任人-质量责任表明确了质量责任；质量工资对质量过程控制具有积极刺激作用：质量知识库有利于质量问题的解决和生产工艺的优化；质量预测系统是质量把控的信息化手段。
[Abstract]:Beer enterprises want to survive in the severe market environment and development, must change and innovation of production management. In the construction of lean production project of Huarong Snow Beer factory, with lean production theory and method based on the characteristics and problems of the existing production system was analyzed. The production system in Huarong Snow Beer factory for the object of study, through literature, production data collection, the use of Kanban management, U production line, concurrent engineering, total quality management methods and quality prediction system, implementation of the program of Huarong Snow Beer factory lean production. With the actual production data from the labor productivity, the cost of beer and beer qualified rate of the three indicators of evaluation the production system is improved. The main conclusions are as follows: (1) the application of lean production to the transformation of the production system of Huarong Snow Beer factory implements lean optimization in China Using the volume Snow Beer factory production system. Kanban, U layout, concurrent design, application, comprehensive quality management methods and quality prediction system on the one hand, to solve the problems existing in the current production system of the factory, on the other hand, improve production efficiency and reduce production costs, enhance its competitiveness in the market power. (2) to create a concurrent engineering beer concurrent engineering technology development method is proposed for the design stage based on the design stage. The beer is a key factor in determining the cost of beer production and production efficiency. In order to control the quality of design, product design, process design, test design and packaging design simultaneously, in order to reduce the design change, to speed up the design process and reduce the production cost. (3) the innovation and application of quality management is mainly reflected in the creative process - responsibility - quality responsibility, quality The use of new management ideas and management quality of the knowledge base and quality prediction system. The process responsible - quality responsibility table clear quality responsibility; positive quality pay stimulating effect on the quality of process control is: to optimize the quality of the knowledge base and production technology to solve quality problems; quality prediction system is the means to control the quality of information.

【学位授予单位】：辽宁工程技术大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：F426.82

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