MY公司机加工厂的TPM应用研究

发布时间：2018-08-17 16:06

【摘要】：TPM即全面生产维护，它是日本在学习美国的PM活动的基础上，不断总结发展而形成的全面生产维护（TPM）。最初的目标是以达到设备的最高效率为目标，侧重于企业的生产部门开展活动。后来随着对TPM的不断发展，建立出追求生产系统效率极限的企业体质为目标，并且在企业的所有部门开展活动。 MY公司机加厂是一家主要从事风电行业的铸件加工的工厂，主要生产轮毂、底座、主轴、电机轴、轴承座等产品。MY公司经历十年的发展虽然已经取得了一定的业绩，但是伴随着风电行业趋于饱和及生产的成本越来越高，企业的生存环境越来越严峻。为了提高生产效率和降低生产成本，适应不断变化的市场，公司决定导入TPM活动。本文通过的研究TPM基本理论，深入分析了MY公司所处的市场环境和机加厂自身的现状基础上，制定了企业开展TPM工作的具体步骤和要达到的目标。其次，公司开展了自主保全活动，具体的阐述了开展自主保全的七大步骤、评价和改善体系。在实施计划保全活动中，主要开展了定期保全、预知保全、事后保全、改良保全以及设备的点检。最后，阐述了教育培训的重要性、方法以及培训的具体内容。安全和卫生的方针、目标、组织结构、危险源的评价、环境因素的评价、风险的改进措施、以及如何实施安全改善工作。经过TPM的活动，企业的人员体质和管理体质得到了提升，最终提高了企业体质。
[Abstract]:TPM is the overall production maintenance, which is formed by Japan's comprehensive production and maintenance (TPM). Based on the PM activities in the United States. The initial goal is to achieve maximum equipment efficiency, focusing on the enterprise's production sector activities. Later, with the continuous development of the TPM, the goal was to establish the enterprise constitution that pursued the efficiency limit of the production system. And in all departments of the enterprise activities. My male driver factory is a mainly engaged in the wind power industry casting processing factory, the main production hub, base, spindle, motor shaft, Although the company has made some achievements in the past ten years, with the wind power industry becoming saturated and the production cost becoming higher and higher, the survival environment of the enterprise is becoming more and more severe. In order to improve production efficiency and reduce production costs, adapt to the changing market, the company decided to introduce TPM activities. This paper studies the basic theory of TPM, deeply analyzes the market environment of my company and the present situation of the factory itself, and formulates the concrete steps and objectives of the enterprise to carry out the work of TPM. Secondly, the company carried out independent preservation activities, specifically described the seven steps to carry out independent preservation, evaluation and improvement of the system. In the implementation of plan preservation activities, regular preservation, predictive preservation, ex post preservation, improved preservation and equipment inspection are mainly carried out. Finally, the importance of education and training, methods and the specific content of training. Safety and health policy, objectives, organizational structure, hazard assessment, environmental assessment, risk improvement, and how to implement safety improvement. Through the activities of TPM, the personnel physique and management physique of the enterprise have been improved, and finally the enterprise physique has been improved.
【学位授予单位】：天津大学
【学位级别】：硕士
【学位授予年份】：2014
【分类号】：F426.4;F273

【共引文献】