基于智能钢筋加工成套装备的远程监控系统的设计与实现

发布时间：2018-03-10 20:11

本文选题：钢筋加工设备　切入点：远程监控系统　出处：《河北工业大学》2015年硕士论文　论文类型：学位论文

【摘要】：随着国内外商品钢筋加工和配送产业的迅速发展,工程建设对钢筋加工设备要求不断提高。钢筋加工产业产品更新和技术进步速度越来越快。目前,工业设备的远程监控发展迅速,但针对钢筋加工设备的远程监控仍是一片空白。某钢筋设备生产公司是我国钢筋设备生产的龙头企业,本文针对该钢筋设备生产公司的钢筋加工设备升级的功能需求,设计了一套基于钢筋加工设备的远程监控系统。主要监控变量包括油温、电机转速、主轴震动、PLC寄存器和线圈值、伺服驱动器的寄存器值以及设备的位置信息。主要工作内容包括以下六部分:1、分析了解钢筋加工设备类型,确定本系统所需监测的关键参数。2、根据功能需求搭建了监控系统总体构架,并对监控系统进行了可行性分析和优势分析。3、完成远程监控系统的硬件电路搭建。包括单片机与PLC设备通信的硬件电路设计,单片机与伺服驱动器通信的硬件电路设计,单片机与GPS模块通信的硬件电路设计,PLC程序远程下载硬件电路设计及RFID电子阅读器、设备状态传感器与单片机交互的硬件电路设计等。4、完成单片机程序开发,实现通过单片机对传感器数据、PLC设备参数、伺服驱动器设备参数、GPS设备位置信息等关键参数的采集及控制。5、利用GPRS、WIFI、以太网三种通信方式,实现单片机与远程监控主机的数据传输。并以GPRS为监控设备的主要通信方式,完成单片机与通信模块的程序开发。6、利用LabVIEW软件,开发上位机监控系统,可实现PLC参数、伺服驱动器参数、GPS位置信息及传感器数据的显示查询及远程写入。本文设计的监控系统创新性的将嵌入式控制技术应用到钢筋加工设备中;在偏远恶劣交通不便环境下可实现远程控制,并可提前预防设备故障的发生;可以对钢筋加工设备上的PLC进行异地远程下载程序;采用了GPRS、WIFI、以太网三种通信方式进行数据传输;可对设备可进行远程监测、控制、定位。本文设计的监控系统目前正应用于部分设备进行性能测试,进一步的完善后推入市场。
[Abstract]:With the rapid development of commercial steel bar processing and distribution industry at home and abroad, the requirements of engineering construction for steel bar processing equipment are constantly raised. The speed of product renewal and technological progress in the steel bar processing industry is getting faster and faster. At present, The remote monitoring of industrial equipment is developing rapidly, but the remote monitoring of steel bar processing equipment is still a blank. In this paper, a remote monitoring system based on steel bar processing equipment is designed to meet the functional requirements of the steel bar processing equipment upgrade of the company. The main monitoring variables include oil temperature, motor speed, Principal shaft vibration PLC register and coil value, servo driver register value and equipment position information. The main work includes the following six parts: 1, to analyze and understand the type of steel bar processing equipment, Determine the key parameters of the system monitoring. 2, according to the functional requirements of the overall framework of the monitoring system, The feasibility analysis and advantage analysis of the monitoring system are carried out. The hardware circuit construction of the remote monitoring system is completed, including the hardware circuit design of the communication between the single chip microcomputer and the PLC equipment, the hardware circuit design of the communication between the single chip microcomputer and the servo driver, the design of the hardware circuit of the remote monitoring system. Hardware Circuit Design of Communication between MCU and GPS Module PLC program remote download hardware circuit design, RFID electronic reader, hardware circuit design of equipment state sensor interacting with single chip microcomputer, etc., complete the development of single chip microcomputer program, etc. To realize the acquisition and control of the key parameters such as the sensor data and PLC equipment parameters, servo driver equipment parameters and GPS equipment position information through single chip microcomputer, and the three communication modes of GPRSU WiFi and Ethernet. Using GPRS as the main communication mode, the program of MCU and communication module is developed. By using LabVIEW software, the monitoring system of upper computer can be developed, and the parameters of PLC can be realized. The parameters of servo driver and the display and query of GPS position information and sensor data are displayed and written remotely. The monitoring system designed in this paper innovatively applies the embedded control technology to the steel bar processing equipment; Remote control can be realized under the condition of poor transportation in remote area and can prevent the fault of equipment in advance. The remote download program of PLC on steel bar processing equipment can be carried out, and the data transmission is carried out by three communication modes: GPR / WIFI and Ethernet. The monitoring system designed in this paper is now being applied to some equipments for performance testing, further improvement and push into the market.
【学位授予单位】：河北工业大学
【学位级别】：硕士
【学位授予年份】：2015
【分类号】：TU649

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