基于RFID的水泥厂设备巡检系统的设计与研究

发布时间：2018-03-14 19:54

本文选题：PDA　切入点：巡检　出处：《武汉理工大学》2015年硕士论文　论文类型：学位论文

【摘要】：新型干法水泥是一种连续的、稳定的、大规模的、自动化程度高的水泥生产技术。在采用原燃料预均化、生料均化及计算机控制后,使水泥生料化学成份、率值、矿物组成在生产过程中的波动大为减少,一条水泥生产线运行一段时间后,工艺状态对生产的影响下降为次要矛盾,而保障设备运转的可靠性对生产的影响上升为主要矛盾,水泥生产线的设备运转率成为系统能耗及产品成本的决定性因素。因此,设备管理成为现代化水泥生产过程中最重要的工作。在我国,传统的水泥设备巡检通常使用人工巡检模式,而其所带来的相应弊端是无法避免的。受人为因素影响,其效率低下,数据准确性低,且时常伴随着漏检和错检,这些问题都会导致水泥厂设备无法得到及时处理而引发相应的生产事故,是水泥厂安全运行的一大隐患。本文研究和设计一款基于RFID并适用于水泥厂设备巡检及设备管理的应用软件。根据新型干法水泥生产过程的特点,从设备潜在隐患的准确预测、可行的检修和维修施工方案的及时制定和实施、高水平专业检修队伍的管理、准确无误的图纸资料和设备档案、科学公正的设备管理人员绩效考核等方面入手,采用现代测控及信息技术,利用C#进行代码编写、SQLserver和SQLite数据库共同辅助,从而建立的水泥工厂设备管理信息化体系。它为实现水泥工厂设备的高效率、高质量、低故障、低消耗的运行提供了保证。文中首先分析水泥厂设备巡检系统的研究背景、意义及国内外研究现状,继而得出系统主要内容及总体技术路线。随后根据制定的技术路线,从、数据传输模块以、后台管理系统和基于RFID的PDA系统三个方面进行详细设计:1、数据传输模块:模块主要研究RFID技术和异步传输模式,而这其中又当以解决标签扫描冲突问题的解决算法——ALOHA算法为本章节内容的核心;2、基于RFID的PDA系统:以设计为主,详细讲述了设计的思路及流程;3、后台服务器系统:以系统数据库为核心,重点研究数据表的设计,最后给出系统的实现界面,使系统具有实际应用价值。
[Abstract]:The new dry cement is a continuous, stable, large-scale cement production technology, high degree of automation. In the original fuel prehomogenization, homogenizing and computer control, the chemical composition, cement raw material rate, mineral composition in the process of production fluctuation is greatly reduced, a cement production line after a period of operation, effect of process on production decline as the secondary contradiction, affects the reliability of equipment operation and security of production increased as the main contradiction, cement production line equipment operation rate has become a decisive factor in the energy consumption and production costs. Therefore, equipment management has become the most important modern cement production in the process of work in our country, the traditional cement equipment inspection usually use manual inspection mode, and the corresponding disadvantages it brings can't be avoided. Affected by human factors, low efficiency, low accuracy of the data , and often accompanied by missing and false detection, these problems will lead to the cement plant equipment can not get timely treatment and the production accident, is a serious hazard to safe operation of cement plant. This paper researches and designs a RFID based and applicable to the cement plant equipment and inspection equipment management according to the characteristics of the new application software. Dry cement production process, the accurate prediction of the potential hazards of equipment, maintenance and repair of the construction scheme is feasible in the formulation and implementation of a high level of professional maintenance team management, accurate drawings and equipment archives, scientific equipment management personnel performance evaluation and other aspects of control and the use of modern information technology. Code written using C#, SQLserver and SQLite database to assist, cement plant equipment management information system. It is realized to build cement plant equipment high Efficiency, high quality, low failure, ensures low consumption operation. The paper firstly analyzes the research background of equipment inspection system of cement factory, significance and research status, and then the main content and the overall technical route system. Then according to the technical route, made from, data transmission module, background management system and three aspects of PDA system based on RFID are designed in detail: 1, data transmission module mainly studies RFID technology and asynchronous transfer mode, which when the core to solve the conflict problem of tag scanning algorithm to solve the ALOHA algorithm for this chapter; 2, PDA system based on RFID in design. A detailed account of the design ideas and process; 3, the server system: the system database as the core, the design focuses on the data table, the realization of the interface of the system are finally given, so the system has practical application value Value.

【学位授予单位】：武汉理工大学
【学位级别】：硕士
【学位授予年份】：2015
【分类号】：TQ172.6;TP391.44

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