基于APQP的S公司M产品开发质量控制研究

发布时间：2019-01-11 18:17

【摘要】：随着科技的高速发展,汽车工业在重工业中更加迅猛发展,而中国在汽车制造业中扮演者重要的角色。中国汽车工业的快速发展离不开每个汽车制造产业链上的供应商。其不断增加的需求,使得汽车零部件供应商的竞争越来越激烈。想在激烈的竞争中取得优势,产品质量是核心竞争力。而运用APQP产品质量先期策划,也成为产品开发阶段的一种必要工具。由于汽车行业强制执行TS16949标准,使得TS标准在国内逐步普及,产品质量先期策划APQP(Advanced Product Quality Planning)也逐步被汽车行业供应商所采用。APQP的根本目的:为满足产品、项目或合同规定,在新产品投入以前,用来确定和制定确保生产某具体产品或系列产品使客户满意所采取的一种结构化过程的方法,以提供顾客满意的产品或服务。本论文通过以S公司某一 M产品开发策划过程为研究对象,M产品为世界级主机厂汽车外饰件产品。运用APQP相关工具,结合FMEA潜在失效模式分析对产品设计开发阶段进行控制;结合MSA测量系统分析法,对测量系统稳定性进行控制,运用SPC对产品制造过程的制程能力进行控制;结合PPAP生产件批准程序及质量管理中其他工具及分析法。对产品从过程设计开发—实验—试生产—交付各个过程进行管控。从而达到降低企业生产成本和提高产品质量的最终目的。
[Abstract]:With the rapid development of science and technology, the automobile industry develops more rapidly in heavy industry, and China plays an important role in automobile manufacturing. The rapid development of China's automobile industry can not be separated from the suppliers in each automobile manufacturing industry chain. The increasing demand makes the competition of auto parts suppliers more and more fierce. Want to gain advantage in fierce competition, product quality is core competence. The use of APQP product quality planning, also become a necessary tool in product development stage. Because of the enforcement of TS16949 standard in automobile industry, TS standard is popularized gradually in our country, and the product quality planning APQP (Advanced Product Quality Planning) is gradually adopted by automobile industry suppliers. The basic purpose of APQP is to meet the needs of products. A project or contract provides for the identification and development of a structured process to ensure the satisfaction of a customer with the production of a specific product or series of products, before a new product is put into service, to provide a product or service that is satisfactory to the customer. This paper takes a M product development planning process of S Company as the research object, M product is a world class main engine factory automobile exterior decoration product. Using APQP tools and FMEA potential failure mode analysis to control the product design and development phase, combining with the MSA measurement system analysis method to control the stability of the measurement system, and using SPC to control the process capability of the product manufacturing process. Combined with PPAP production parts approval procedures and other tools and analytical methods in quality management. Control the process of product design and development-experiment-trial production-delivery. In order to reduce the cost of production and improve the final goal of product quality.
【学位授予单位】：东北大学
【学位级别】：硕士
【学位授予年份】：2015
【分类号】：F426.471;F273.2

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