装修木制品工厂化生产探析

发布时间：2018-04-13 07:05

本文选题：装修 + 木制品　；参考：《南京林业大学》2009年硕士论文

【摘要】： 通过调研发现,目前大部分装修木制品生产工厂受工程订单束缚,缺乏企业可自主面向市场的产品系列及产品标准,造成加工难度大,质量不稳定,成本难以降低,无法发挥工厂化批量生产的规模优势。将大规模定制技术引入装修木制品工厂化生产中,实现标准零部件的批量生产,客户装修订单的组合装配,才能使工厂摆脱纯粹的订制加工,同时在一定程度上又满足了市场对装修个性化的需求。 (1)本文构建了与工厂化生产相适应的大规模定制设计模式,改原先针对单一装修工程的设计,为产品开发形式下的零部件标准化设计和快速设计形式下的客户订单个性化组合配置模式。采用模数化、标准化设计方法,减少了零部件种类与数量,提高了零部件的通用性,增加了装修木制品对安装环境的适应性。该设计模式经简化后实施,取得以下效果:①以“零部件即是产品”的理念,为客户提供了可组合、选配、“换妆”的装修木制品构件;②改原先的具体产品设计为标准零部件组合、变形设计,虽然在前期的零部件标准化工作上投入较大,但后期大幅提高设计效率;③部分主要产品的标准零部件实现了批量化生产。 (2)定制点后延技术在装修木制品工厂化中的运用,有利于加快生产系统对订单的响应速度;减小装修木制品受市场淡旺季的影响而造成的生产不均衡的情况;同时,在一定程度上可以降低零部件的库存风险。本文将定制点后延技术的分析方法应用到某企业的木门类产品生产中,结合该企业的实际情况,得出将零件“立梃”设为一级标准件,对“立梃”的批量生产库存,比“门芯板”更安全。 (3)重组实木涂饰流程,改原先的先装配再涂饰,为先涂饰底漆再装配。这一流程重组,虽未缩短总体涂饰时间,但缩短了订单承接后的加工时间,有利于均衡安排涂饰环节的生产,有利于保持木质零部件在仓储中的尺寸稳定性。该重组流程在某企业全实木门产品的生产中实施后,经测算,虽然材料与人工成本有所增加,但大幅缩短交货周期,同时,解决了实木门因门芯板收缩导致的漆膜开缝“露白”的这一困扰实木门行业的问题,大幅降低因此造成的产品返修率。
[Abstract]:Through investigation and investigation, it is found that most of the decoration woodwork production plants are constrained by engineering orders and lack of independent market-oriented product series and product standards, resulting in high processing difficulties, unstable quality, and difficult to reduce costs.Unable to give play to the scale advantage of industrial batch production.The mass customization technology is introduced into the factory production of wood decoration products to realize the batch production of standard parts and the combination assembly of customer decoration orders, so that the factory can get rid of the pure custom-made processing.At the same time, to a certain extent, to meet the market demand for personalized decoration.1) in this paper, a mass customization design model suitable for factory production is constructed, and the original design for a single decoration project is changed.Product development for the form of parts standardized design and rapid design under the form of customer order personalized combination configuration mode.By adopting modular and standardized design method, the types and quantity of parts are reduced, the versatility of components is improved, and the adaptability of decoration wood products to installation environment is increased.The design mode is implemented after simplification, and the following effect is achieved: 1. The concept of "parts is a product", which provides the components of decoration wood products which can be combined, selected and "changed makeup" for customers;(2) changing the original concrete product design into standard component combination and deforming design, although the former part standardization work is invested more, but the design efficiency is greatly improved in the later stage;Three parts of the main products of the standard parts to achieve batch production.(2) the application of custom point delay technology in the factory decoration of wood products is conducive to speeding up the response of the production system to the orders; reducing the imbalance in production caused by the weak peak season of the decoration wood products; at the same time,To a certain extent, the inventory risk of parts can be reduced.In this paper, the analysis method of custom point delay technology is applied to the production of wooden door products in an enterprise. According to the actual situation of the enterprise, it is concluded that the part "stile" is set up as a first class standard part, and the mass production stock of "stump" is obtained.It is safer than the door core board.Reorganize the solid wood finishing process, change the original assembly before finishing, for first finish primer and assembly.This process reengineering does not shorten the overall finishing time, but it shortens the processing time after receiving orders, which is beneficial to the balanced arrangement of finishing production and to maintaining the dimensional stability of wood parts in storage.After the implementation of the reengineering process in the production of the all-real wooden door products in a certain enterprise, it has been estimated that although the cost of materials and labor has increased, the delivery period has been significantly shortened, and at the same time,It solves the problem of lacquer film slit caused by the shrinkage of the door core board and greatly reduces the product rework rate caused by it.
【学位授予单位】：南京林业大学
【学位级别】：硕士
【学位授予年份】：2009
【分类号】：TS664

【引证文献】