面向电子产品制造的MES系统设计与实现
本文选题:MES系统 切入点:实时追溯 出处:《天津工业大学》2017年硕士论文 论文类型:学位论文
【摘要】:K公司是生产电子产品的大型企业,专业生产电子产品的高新科技集团。拥有国内外众多客户,知名企业有华为、小米、魅族、诺基亚等。作为生产电子产品的企业,产品拥有不同种类和不同类别。包括手机、智能手表、手环等品种电子产品。不同种类的产品生产流程不相同。根据不同的客户和产品类型现拥有多个系统来管控产品的生产过程,各系统功能分散,不仅不利于统一管理,而且增加操作人员的工作复杂度和维护人员的压力。为了解决现有问题,亟需一套功能统一、可扩展性强、易操作及多样化的MES系统。本文详细记录了面向电子产品制造的MES系统的设计与实现过程,描述目前行业的发展现状和系统的实际价值,以及简要介绍开发工具及相关技术。此外,重点研究需求和软件架构设计,详细分析用户需求,根据需实现的功能设计软件架构,以确保高并发、大数据等环境下,能够正常运行。系统利用条码实时追溯产品,提高产品质量;用强大的统计报表进行数据管理,提高设备使用率,减少资源浪费;信息化生产作业,提高管理能力全面提高企业核心竞争力。MES使用为产线管理实现技术革新,对行业发展做出贡献,达到以下效果:1.系统功能强大,灵活多样且智能化,在异常频发的电子产品加工产线上,有效掌控生产全程,敏捷的应对并解决生产过程发生的各种突发情况,降低生.产成本,提高产品质量;2.对产线各品牌产品生产数据的采集对组织内部流程的关键参数进行设置、取样、计算、分析,衡量人工或设备的流程绩效并对数据进行统计分析,建立科学合理的KPI数据库,形成先进的考核机制倡导员工打造工匠精神,推进公司文化建设;3.利用混排方法,有效解决小批多量的订单难题,公司的接单能力显著提升,提高了产品的市场占有率,顺应时代发展趋势,为制造行业迈向:"工业4.0"时代以及实现"中国制造2025"做出有效尝试。
[Abstract]:K Company is a large enterprise that produces electronic products, and a high-tech group specializing in electronic products. It has many customers at home and abroad, and famous enterprises include Huawei, Xiaomi, Meizu, Nokia, etc. As an enterprise that produces electronic products, Products have different types and different categories. Including mobile phones, smart watches, Different kinds of electronic products, such as bracelet. Different kinds of products have different production processes. According to different customers and product types, there are many systems to control the production process of products. The function of each system is dispersed, which is not only not conducive to unified management, In order to solve the existing problems, it is necessary to have a unified set of functions and strong expansibility. This paper describes the design and implementation of the MES system for electronic products manufacturing, describes the current development of the industry and the practical value of the system. It also briefly introduces the development tools and related technologies. In addition, it focuses on research requirements and software architecture design, analyzes the needs of users in detail, and designs the software architecture according to the need to achieve functions, in order to ensure high concurrency, big data and other environments, Can run normally. The system uses barcode to trace the product in real time, improves the product quality, manages the data with the powerful statistical report form, improves the equipment utilization rate, reduces the waste of resources; the information production operation, To improve the management ability and improve the core competence of the enterprise in an all-round way. Mes is used to realize technological innovation for the production line management and to contribute to the development of the industry. The system achieves the following results: 1.The system is powerful, flexible, diverse and intelligent. In the abnormal frequency of electronic products processing production line, effectively control the entire production process, agile response and solve the production process of all kinds of emergencies, reduce the cost of production, Improve product quality 2. Set, sample, calculate, analyze, measure the process performance of labor or equipment and make statistical analysis on the key parameters of the internal process of the organization by collecting the production data of each brand product in the production line. To establish a scientific and reasonable KPI database, to form an advanced examination mechanism to advocate the craftsman spirit of the employees and to promote the construction of the company's culture. 3. By using the mixed arrangement method, we can effectively solve the problem of small lots and many orders, and the company's ability to receive orders will be greatly enhanced. It improves the market share of the products, conforms to the trend of development of the times, and makes an effective attempt for the manufacturing industry to move towards the era of "Industry 4.0" and to realize "made in China 2025".
【学位授予单位】:天津工业大学
【学位级别】:硕士
【学位授予年份】:2017
【分类号】:TP311.52
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