基于IE的A食品厂生产作业系统优化研究

发布时间：2018-01-02 12:39

本文关键词：基于IE的A食品厂生产作业系统优化研究　出处：《中国石油大学（华东）》2013年硕士论文　论文类型：学位论文

【摘要】：制造业成本的上升、区域竞争的加剧A食品厂生产系统提出了更高的要求，降低成本、提升效率、控制质量成为其迫切需要，而工业工程作为成熟的生产系统优化方法已经非常成熟，所以应用工业工程方法解决上述问题是本文的主要内容。由于A企业生产系统未进行过科学系统的流程梳理、动作简化、内部物流优化和生产线平衡，本文主要采传统工业工程的方法（即工作研究）进行优化。具体而言，以其代表性的第一车间为对象，从工艺流程、流程程序、关键工序、作业流程、动作流程、搬运移动路线、生产线平衡度这几个角度进行系统的梳理，，力图描绘现状。并总结出主要问题，分析出效率、成本、质量问题的改善点。最后针对上述问题从程序优化、作业分析、动做分析、移动路线优化、生产线平衡等几个角度针对性提出系统的优化方案，以及从推进5S管理、赢得领导支持、健全组织、完善制度和技术创新等角度提出配套措施。通过预期效果的比对，可以看到工业工程方法对A食品厂生产系统的优化方案能够以极低的资源投入大大提升H产品的生产效率、降低成本，并从源头上控制产品质量波动。同时这样的优化验证了工业工程方法在食品制造行业的适用性和极高的投入产出比，若对工业工程方法加以推广，必将提升整个行业的生产能力，从而在国际竞争中获得持续的竞争优势。
[Abstract]:With the increase of manufacturing cost and the aggravation of regional competition, the production system of A food factory has put forward higher requirements. It is urgent to reduce cost, improve efficiency and control quality. Industrial engineering as a mature optimization method of production system has been very mature, so the application of industrial engineering method to solve the above problems is the main content of this paper. Because A enterprise production system has not carried on the scientific system flow combing, the movement simplification, the internal logistics optimization and the production line balance. This article mainly adopts the traditional industrial engineering method (that is, the work research) to carry on the optimization. Specifically, takes its representative first workshop as the object, from the process flow, the flow procedure, the key procedure, the operation flow. Movement flow, moving route, production line balance are systematically combed, trying to describe the status quo, and summed up the main problems, analysis of efficiency, cost. Finally, aiming at the above problems from the point of view of program optimization, job analysis, dynamic analysis, mobile route optimization, production line balance and other aspects of the proposed system optimization. And from the point of view of promoting 5S management, winning leadership support, perfecting organization, perfecting system and technological innovation and so on, this paper puts forward some supporting measures. Through the comparison of the expected results, it can be seen that the industrial engineering method can greatly improve the production efficiency and reduce the cost of H products with very low resource input. At the same time, this optimization verifies the applicability of the industrial engineering method in the food manufacturing industry and the extremely high input-output ratio, if the industrial engineering method is popularized. It will enhance the production capacity of the whole industry and gain a sustained competitive advantage in international competition.
【学位授予单位】：中国石油大学（华东）
【学位级别】：硕士
【学位授予年份】：2013
【分类号】：TS208;F426.82

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