零缺陷质量在汽车电子产品中的实现

发布时间：2018-02-23 21:30

本文关键词： 零缺陷潜在失效可测试性设计失效模式与影响分析　出处：《天津大学》2009年硕士论文　论文类型：学位论文

【摘要】： 电子产品行业,特别是汽车电子行业,面临着日益激烈的市场竞争。越来越多的汽车客户要求零缺陷(Zero Defects)质量。质量的不断提高是成为生意继续往来的一个关键因素。工业调查显示汽车电子消费者是基于产品整体质量来购买产品的。有着良好质量表现的制造商们赢得了不断增加的市场份额。在当今这样的的工业环境下以及汽车本身的高安全性高可靠性的要求下,零缺陷不再是一个“华美”的广告修饰词语。“零缺陷”成为汽车电子客户对质量的基本要求。零缺陷就是真正完全为零的缺陷品退回。所以,零缺陷的实现方法成为越来越多的汽车电子产品设计制造商探索和研究的课题。在过去的很多年中,很多企业推行TQM(全面质量管理)方法。该方法在实现过程当中得到了全体管理层有力支持,资源的大量投入,生产流程被有力的规范和审查,生产团队得到了有效的培训,然而所收到的效果并不是完全令人满意。而且不能达到客户不断强调的完全为零的缺陷的质量目标。零缺陷的方法区别与以往的质量提高方法之根本就是在于它强调主动预防性和前摄性,也就是说它的实现不仅仅依靠在产品的生产实现过程当中,零缺陷同时也延伸到更重要的一部分就是从产品的最起始点,产品的设计,开始。零缺陷方法涵盖了制造过程中的可实现行(DFT: Design for Manufacturing),可测试行(Design for Test),并且不断提升各种有可靠性考量的筛除方法,以期有效的避免或是剔除有潜在失效的产品的产生和流出。确保客户收到和使用零缺陷产品。本论文对零缺陷战略实现的方法进行了深入研究。在本论文中首先概述了零缺陷在汽车电子产品的重要性。然后阐述了如何将零缺陷实现方法有效的运用在汽车电子产品中,从设计实现到产品的制造以及最终的测试的整个产品过程当中。本文涉及两个重要环节:第一是在产品测试设计中如何达成零缺陷。第二是在设计和制造环节中有效的使用FMEA工具确保零缺陷的工艺。本人任职于半导体行业质量改善工作十六年,包含新产品的实现,制造过程的改善,测试技术的提高。本论文以产品HC908GZ60的零缺陷质量改善项目为线索进行阐述。通过该项目此产品的质量改善取得了良好的结果-达到了零缺陷的质量水平并赢得了订单的稳步增长。在本论文的最后简述了零缺陷项目的推广和展望。本论文追求研究的先进性,针对性,实用性和可操作性,力求对现有的企业产品有实际的帮助。
[Abstract]:The electronics industry, especially the automotive electronics industry, In the face of increasingly fierce market competition, more and more automobile customers demand zero defects) quality. Increasing quality is a key factor in continuing business. Industrial surveys show that automotive electronics consumers are. A manufacturer who buys a product based on its overall quality. Manufacturers with good quality performance have won a growing market share. In today's industrial environment and under the requirements of high safety and reliability of the automobile itself, Zero defect is no longer a "gorgeous" ad modifier. "zero defect" has become a basic requirement for quality by automotive electronic customers. Zero defect is a true zero defect returned. The realization of zero-defect has become a research topic for more and more automotive electronic product design manufacturers. In the past many years, many enterprises have implemented the TQM (Total quality Management) method, which has been supported by all the management, invested a lot of resources, and the production process has been regulated and reviewed. The production team was effectively trained, but the results were not entirely satisfactory and failed to meet the customer's constantly stressed quality goal of completely zero defects. The fundamental reason why the zero-defect method distinguishes itself from the previous methods of quality improvement is that it emphasizes proactive and proactive, which means that its realization depends not only on the production process of the product, but also on its proactiveness. Zero defects also extend to a more important part of the product design from the very beginning of the product. Start. The zero-defect method covers implementable DFT: Design for manufacturing in the manufacturing process, tests the design for test, and continuously improves various reliability considerations for screening, To effectively avoid or eliminate the potential failure of the production and outflow of products to ensure that customers receive and use zero-defect products. In this paper, the importance of zero defect in automotive electronic products is first summarized. Then, how to effectively apply zero defect realization method in automotive electronic products is discussed. There are two important links in this paper: first, how to achieve zero defect in product test design; second, how to achieve zero defect in design and manufacture. Effective use of FMEA tools to ensure zero-defect processes. I have worked in the semiconductor industry for 16 years to improve quality, including the realization of new products, manufacturing process improvement, The improvement of testing technology. This paper is based on the product HC908GZ60 zero defect quality improvement project as a clue. Through this project, the product quality improvement has achieved good results-achieved zero defect quality level and won the. At the end of this paper, the promotion and prospect of zero-defect project are briefly introduced. This paper pursues the advanced nature, pertinence, practicability and maneuverability of the research, and tries to be of practical help to the existing enterprise products.
【学位授予单位】：天津大学
【学位级别】：硕士
【学位授予年份】：2009
【分类号】：F273.2;F407.6

【引证文献】